ACKNOWLEDGEMENT
Up and above
anything else, all praise to Almighty Allah alone, the Omnipresent and the most
Merciful and compassionate. The words are bound, knowledge is limited and time
is short to express His dignity. It is one of infinite blessings of Allah that
he bestowed me with the potential and ability to contribution towards the deep
oceans of knowledge already existing.
I pay hum-age to
greatest personality of the universe; HOLY PROPHET HAZARAT MUHAMMAD (PBUH) who
is forever source and spring of guidance in every sphere of life.
At the very
outset, I would like to express my hearties and sincerest sense of gratitude to
all my worthy teachers of CIIT Lahore for their inspiring guidance and
constructive criticism.
I am highly
thankful for the cooperation of Mr. Bilal Niazi, Mr. Wasim Omer, Mr. Rizwan
Malik, Mr. Tahir Mehmood, Mr. Nouman Chatha and Mr. Kashif Niazi of R.M Fabrics
Industries (Pvt.) Ltd. I might not be
able to complete my internship without their cooperation and kind behavior. I
am also gratified to all my sincere fellows who I had ever remembered for their
continued encouragement moral support and invaluable succor as well as
substantial cooperation during my critical moments.
Contents
Executive Summary 5
Textile Industry in Pakistan 6
Introduction & History 8
Vision Statement 10
Group Management Profile 10
Production Accounting &
Management System 12
Inspection System 13
Organizational Structure 15
SWOT Analysis 18
Detail of SWOT Analysis 20
Marketing Strategy 26
Competitive Strategy 30
Purchase Accounting System 31
Process of Yarn Production 34
Work done during Internship 36
Learning as an Internee 41
Recommendations 43
Annexure 44
Glossary 50
Bibliography 52
Executive Summary
This report is based on the
activities performed during the internship at R.M Fabrics Mills. Internship
duration was 6 weeks and it provided practical knowledge of working in
professional environment. This learning experience is described in detail n the
various sections of this report.
In the first section, there is some
detail about the company. The history and present status of the company is
explained. The organization structure and the details of its management along
with its location are also discussed. I have also discussed the yarn
manufacturing procedure and the important departments of the company. I have
discussed some business operations and some strategies as well.
The second section provides
information about the activities that I performed during the internship. I
worked as an internee mainly in Accounts and Managemet department. However, I
also spent some time in Purchase Department to gather some information about
their working.
The third and last section includes
the recommendations.
Textile Industry in Pakistan
The subcontinent is the inheritor
of one of the richest and oldest textile traditions in the world. Excavations
at Mohenjo Daro and Harappa 2500-1500 BC revealed that the inhabitants of the Indus Valley
cultivated cotton. Sir John Marshall, the archaeologist has stated that a few
minute scraps of cotton were found adhering to the side of a silver vase. Clay
and faience spindles whorls indicate that cotton and woolen fibers were spun. A
well-equipped dyers’ workshop was excavated at Mohenjo Daro and the fragment of
cloth indicates that woven cotton cloth was dyed with madder root.
Within a decade the new country of Pakistan was
self-sufficient in cotton and began exporting gray cloth and later cotton yarn.
Pakistan started exporting
printed fabrics in the late 1970’s to Africa and by mid 80’s was sending
printed material to Europe . Pakistan ’s location was ideal, as it lay halfway
between the western world and the Far East . Pakistan has a
28 percent share in world export of cotton yarn and a 6 percent share in world
export of cotton cloth.
It was in the 60s that the power
loom took over and by the 70s gray cloth was being exported at throwaway
prices. There are about 200,000 power looms operating in Pakistan some
of which are backyard operations. Handloom, which formed the backbone of
textile goods in the last century, is now almost non-existent, its sales
confined to a fast diminishing rural market and a very small niche market.
Although Pakistan
is the world’s fourth largest cotton growing nation in the world, after the United States , China ,
and India ,
its total turnover for export is only $ 5 billion. Textile goods form 60 % of
the total exports of the country. The commodities exported are yarn, cloth,
tents, and canvas, bags, towels, bed linen, garments, synthetic textiles and
other made ups.
With a large and expanding textile
industry, textile education and training became imperative. The Textile
University of Pakistan was established in Karachi
to train technical and management professionals. The Textile University
awards degrees in Textile Sciences and Textile Management. The National College
of Arts in Lahore and the Indus Valley School of
Art and Architecture in Karachi are the only two
institutions in Pakistan ,
which award a degree in the discipline of Textile Design. Designers are being
absorbed into the industry, bringing about change and vibrancy, with
innovations in Print design and weaving.
Today there are 450 Spinning mills
and 35 composite textile mills. Textile goods form 60 % of the total exports of
Pakistan .
Introduction &
History
M/s R.M Fabrics
was formed on the year 2003 as a Sole Proprietorship. to conduct business of
manufacturing of textile fabric and weaving. Since then it is making a
continued growth. Organization has ever increasing list of well known customers
to deal with, in its profile. M/s R.M Fabrics,
is one of the leading textile unit in Pakistan . Over the season, the
company has proved that laborious efforts and effective business approach are
the roads to the success. A steady growth with a solid commitment to services
and quality has earned the company a family of satisfied customers in the local
and the international market as well. We are determined to create on
enterprising character and are engaged in keeping our products at the highest
competitive level by means of the latest technology and the exclusive
strategies.
The R.M Fabrics is equipped with the world’s renowned
brands of machinery capable for every sort of textile weaving. This machinery
is state of art to process excellent quality of Grey Fabric with a huge demand
in local as well as international market. We earned client loyalty nationally
and internationally with our quality work.
Our
quality control laboratory is the best equipped with the latest machines or
testing. A highly qualified team of enthusiastic professionals is making its
endeavor to make the company unprecedented in the years to come. We are a proud
privately held company believing in good value of commodities and services. We
respect where we have been, enjoying where we are and know where we want to go
in the future. R.M Fabrics is associated with manufacturing of Textile Fabric
since 2003, usual methods adopted for manufacturing of textile fabric are
simply given under:
§
Sizing
§
Weaving
Vision Statement
·
Attain highest standards of quality in its all
business activities.
·
Sustained growth in real terms.
·
Have professionally trained high quality
motivated workforce, working as a team in all environments.
·
Attain past glorious position and be recognized
locally as well as internationally as a dynamic, quality conscious and
progressive company and industry leader.
- To manufacture quality products for customer satisfaction through
- Honoring the commitment.
- Continuous endeavor for improvement through adoption of most modern technology in production.
- Strict adherence to quality control.
- Developing a sense of high reliability through fair dealing.
- Becoming a part of country’s development and economic prosperity.
Group Management
Profile
A brief profile of the main
directors of the company which hold majority of the shareholding is given
below:
. Chief
Executive:
Mrs. Ghazala Sohail
Name of Executive:
Mr. Mian Sohail Ahmed
Mr. Haji Muhammad Akram
MR. Razzaq is
the Account Manager of R.M Fabrics Textile Mill.
MR. NAVEED M. SHEIKH
Mr. Naveed M. Sheikh is Tax and
director of R.M Fabrics Textile Mills (Pvt.) Limited.
Production Accounting
& Management System
R.M FABRICS production accounting and management system
not only ensures consistency in the operations but also helps to manage orders
on a micro level. In-house developed software provides great tools to R.M
FABRICS production team for monitoring
production processes, production planning, and conducting periodic audits to
reduce possible delays and coordination snags along with achieving a greater
degree of reliable inter-departmental information exchange.
Production Capacity &
Capability
With the installed capacity of 120
looms, the plant can produce more than 1,500,000 Linear Meters per month, with
a wide variety of fabrics; from percales to satins, from twills to drills, from
rip stops to high thread count fabrics, stretch fabric and much more.
All looms have a high speed
connectivity R.M Fabrics it through Local Area Network along with being
Web-enabled. R.M FABRICS customers will
be able to monitor looms allocated to their contracts, and also view what
articles are being run on what looms and at what efficiency, whereby
correlating the delivery snags, if any, on one hand and quality related issues
on the other. For this organization customer confidence is the key to success,
and providing this transparency to their customers can R.M Fabrics itate the
business on the commercial side as well as providing R.M FABRICS production team to strive for either improving
their performance or marinating the quality which is for the satisfaction of
the clients.
Inspection System
R.M Fabrics Industries (Pvt.) Limited is the pioneer in
the entire Indo-Pak region in deploying the Uster FabriScan in its R.M Fabrics ity.
The FabriScan replaces the traditional manual inspection by a far more
consistent and objective data collection. This system is capable of inspecting
Fabric production of a 198 looms R.M Fabrics ity. Deploying this machine in
this R.M Fabrics it was a well thought-out decision as this system is not
subject to fatigue, downtimes, or outside influences. It provides consistent
checking the entire quantity of fabric fed through it. There is no negligence
factor, no favors to be made, no rules to be compromised besides providing a
big pool of information that is humanly not possible. All faults are “UV”
tagged so that mending operation can be performed (if necessary) at the exact
location of the fault.
The machine can be programmed to
inspect as per the requirements of the customer and those criterion saved for
future reference and use. The inspection reports can be made available to
client on the web so that pre-screening of their consignment can be done
timely, effectively and in-synchronization with their production plan. In order
to cater for our direct Dye-House customers, we have the “CUT OPTIMIZATION”
option available. As soon as the inspection is complete, the system performs
the optimization process and suggests the best possible way to cut the fabric
to get the highest number of pieces of the Optimal Quality.
Power Generation &
Heat Recovery System
R.M Fabrics Weaving Mills is fully-contained and
self-sufficient R.M Fabrics it with its in-house continuous and reliable power
generation R.M Fabrics ity with 100% backup power arrangement. The Power
Generation department with its Heat Recover System is designed to generate
enough hot water to fire the chilling system for the entire R.M Fabrics ity,
along with producing more than 50% of the steam required for the sizing
operation.
Memberships
APTMA (All PAKISTAN TEXTILE MILLS
ASSOCIATION).
Products
Yarn
The company is producing 100%
cotton yarn, 100% Polyester yarn, 100% Viscose yarn and mixed yarn of various
counts ranging from coarser Number English 20 count to finer Number English 80
count.
Fabric
R.M FABRICS is producing Grey Fabric with following fiber
types, for abbreviation’s detail see Glossary:
Organizational
Structure
The concept of an organization
chart shows what positions exist, how they are grouped and who reports to whom.
The organizational structure should
be designed to provide both vertical and horizontal information flow as
necessary to accomplish the organizational overall goals. If the structure
doesn’t fit the information requirements of the organization, people will have
either too little information or will spent time on processing information that
is not vital to their tasks, thus reducing effectiveness.
R.M Fabrics Group’s structure is a hybrid of divisional
and functional structures; divisions are based on two products Yarn (Spinning R.M
Fabrics it) and Grey Fabric (Weaving R.M Fabric it).
Group Profile
§
Name of
Business:
R.M Fabrics
§
Principal
Place of Business:
18-KM, Khanewal Road ,
Multan .
§
Telephone
: +92 41 2624364
§
Fax:
+92 41 2649710
§
E-mail:
rsassociates1@live.com
§
Contact
Person:
Mr. Haji Muhammad Akram
§
N.T.N:
0105349-3
§
G.S.T:
04-07-5208-726-82
Nature
of Business:
Manufacturing of textile fabric
R.M Fabrics Industries (Pvt.) Limited
R.M FABRICS consists of two divisions Weaving &
Spinning; following is the top positions in R.M FABRICS .
See Annexure 1.2
Accounts Department
Accounts Department keeps track of
all transactions. Each and every sales confirmation note and purchase
confirmation notes come to Accounts Department for making timely payments and
recovery of money from buyers.
Internal auditing is also another
responsibility of Accounts Department for smooth and clear handling of
operations.
Political Instability
The political situation of Pakistan
is not satisfactory. Due to the rapid change in the Government every government
sets its own new trade policies.
Govt. should apply sustainable
policies for the beneficial of the exporters as well as the investors.
Economic situation:
The economic condition of Pakistan
can also affect the foreign investors increasing inflation rate make the cost of
production high and thus reduce the profit margin of the investor.
Social situation:
The change in the lifestyle of the
people affects the growing demand of the R.M Fabrics products. The change in
the lifestyle and needs in different demographics also affect the demand of the
customers.
Technological factor:
Technological advancement in all
the sectors of the country has changed the entire socio-economic environment.
Especially in the textile sector there is a lot of technological development.
R.M Fabricss excellent computerized
machines and devices have made extension in its present setup of well advanced
technology imported from Japan ,
Germany and France .
MARKETING STRATEGY
R.M FAbricsis a group starting from
1950’s which means that it is an old and pioneers of Textile industry in Pakistan .
On its purchase side as I have worked for a whole week in Yarn Procurement
department of the Group, which is a small branch of Marketing department. I
found their business to be such a vast that they ordered their raw material on
telephones, they made contracts with the new companies and those companies
having already contracts had no need to made. The main which were daily paid
were mainly to the ICI for polyester and then to companies like Nishat, Sitara
Textiles and many more companies and groups like that. Their fiber is very
famous not only nationally but internationally as well.
Secondly on Europe
sector this group is very well known as they purchase machinery from them and
then they supply Methane to them, which is used in mixing with petrol. Though
it is a by-product of sugar sector yet it is branch of the same company. This
is helpful for the Textile division too.
The past year has been tough for
the textile industry as competition is increasing steadily and margin of profit
is becoming smaller day-by-day. Our competitors from Asia
have come up in a big way with lower prices resulting from lower overhead,
cheaper and better raw materials and machinery.
Countries like China , Indonesia ,
India and Bangladesh played an active role in
the fabric market. Improvement in quality and production capability was the
main area of concentration.
Market for Yarns and Grey fabrics
was diversified to increase the customer base and reduce dependency on the Far East . In this effort business with Malaysia , Korea ,
Taiwan , UK and South America
was initiated in case of Yarns.
In case of Grey Fabric market
business was initiated in South Africa ,
North America, Japan , Italy , France , and Sri Lanka etc. Product
range was also increased to cater to the differing needs of the buyers. Fancy
and special items like Dobby Designs, Bedford Cords, and Caviar Twills and
stretch fabrics were developed which are being sold at premium prices.
R.M FAbrics has constantly updated
our machinery, replacing old machines with new ones upgrading the existing
set-up, leading to better efficiencies and quality products.
Leaving behind the traditional way
of doing business and in our journey towards excellent it has consistently
expanded its buyer base and explored the different markets around the world.
Keeping in view demand of the World
market, R.M Fabrics pursued its strategy of value addition and reducing the
dependency on Grey Fabrics and Grey Yarn.
Having the foresight to assess that
in coming year’s value addition will be the thing of the future, R.M Fabrics
worked towards the achievement of its goal of future increasing its capability
in value addition.
The export of processed fabric and
made-Ups has shown market improvement as compared to last year.
It has placed us successfully in
the middle to upper end of the market. Our strength in Europe
is the curtain division.
This included yarn dyed dobbies,
engineered confections, different finishes and embellished products. The plan
is to continue with this winning strategy and at the same time we are trying to
find new clients in the high end.
We are also exploring business
opportunities in countries like Spain
and France
where R.M Fabrics has very little business at the moment.
R.M Fabrics is in the process of
updating its machinery to cater the needs of the wider width fabric requirement
for USA
bedding business. is also taking p the social accountability issues very
seriously, which are so dear to the American consumers. A lot of big brand US
companies have visited us and are discussing the possibilities of a joint
venture. R.M Fabrics
The opportunities are limitless, we
have to review and analyze them very thoroughly to associate with the right
people in the long run. In shorter term we are building a small amount of
quota, which will give us recognition as a bedding supplier.
R.M Fabrics is very strong in
non-quota categories like curtain and table linen. These categories are best
served with new product development (NPD). R.M Fabrics will coordinate the
effort for NPD by all markets to optimize results. R.M Fabrics has achieved the
highest sales in 1999-2002 for North America
market.
On top R.M Fabrics has developed
more direct and closer relationship with its end customers. Oceanic has been
our most lucrative and mature marker. In business terms it is our “cash cow”
market.
Primarily due to being a non-quota
market it had no real limitations in this market. Despite economic problems in
that region, it has maintained our sales figures in the year under review. This
market is a good design source for other markets, which is helping us to
maintain our print volumes.
Middle East market is composed of South Africa and the new emerging markets like
the UAE, Egypt , Saudi Arabia ,
and Jordan etc. R.M Fabrics has dedicated new staff with fresh energy for the
emerging market.
They have successfully broken the
ground and we have very strong faith that these markets will give us good
volumes in the near future. We are also targeting printed apparel business for
the first time. The latest addition is the most ambitious Apparel Dyeing plant
setup in Raiwind Mill, which has started its production.
The effectiveness and productivity
of this plant will be further enhanced, as R.M Fabrics moves towards becoming a
more vertically integrated organization.
R.M Fabrics has increasing its
profitability by working efficiently, procuring better raw material and most
importantly kept a very close association with its customers.
It visits its business partners
frequently and provides them with the best service possible. All of the above
mentioned points led to strengthened relationship with its business partners
making it very difficult for its competition to penetrate into its market
share.
R.M Fabrics has provided its staff
with better working environment and R.M Fabrics ities, which enhances its
efficiency and output.
At R.M Fabrics, it is prospering
due to its professional commitment towards excellence and giving the best
results at all times and against all odds. Its marketing and production team
co-ordinates all the time and its focus remains on maintaining its position as
the market leader in the textile sector of Pakistan .
Competitive Strategy
As for as R.M Fabrics Group is concerned its own name is its
competitive advantage. Being an old group it has its own name in the field of
Textile as well as sugar. As I have told in the above segment that it has
business of Methane gas in Europe it is its
competitive advantage. As dealing in one different side gives you edge over
competitors in other field.
Furthermore, its financial assets
are also an edge for the group. As being late in paying any party makes future
problems which result in delivery of any product to be late and resulting in
bad image of the company.
R.M Fabrics group buys raw material
from all the groups like Nishat, Sitara Textiles, Kohinoor Textiles and many
more companies like that I cannot name all of them as it is a huge number.
Which automatically makes links better and which tells its mostly products are
exported. And for sure they are of finest quality.
It’s one competitor is the Rupali
group.
PURCHASE ACCOUNTING
SYSTEM
Purchase Procedure for Mill
When a Floor Shop in-charge
(Foreman on the maintenance and Head Jobber on the Production side) needs to
purchase one or more items to faR.M Fabrics itate his sphere of work, he will
fill out a PDN. A copy of PDN used in our company appears in Appendix 999. The
PDN has three leafs. First copy is for the Purchase Department, second for the
Store at Mill, and third for the Department originating the demand. A good
quality Carbon Paper should be used so that even the last copy is legible.
At the initial stage there are six
columns that are filled by the authorized staff of the concerned
Department/Section. Those six columns being Department, Sr. #, Item Code,
Description, UOM, and Quantity Demanded.
The company is divided in to five
Consumption Departments. This division is done in order to simplify
identification of consumption patterns, allocation and analysis of wages &
salaries, and convenience in Budgeting. The Departments namely are:
Sr. # Departments Code
1) Head Office 01-00
2) Administration 02-00
3) Spinning 03-00
4) Services 04-00
5) Residential R.M Fabrics 05-00
The Department/Section code format
adopted by our company is 99-99.
99-99
Department Section
Main Departments always have “00”
in place of section designator. For example, 02-02 signifies that the
Department is Administration and the Section is Time Office. However, when we
want to refer to the Administration Department the code used will be “02-00”,
meaning that the code relates to a Main Department.
A Store Item Code List (SICL)
sorted on Item Code as well as Description also containing the Unit of Measure
(UOM) of each item in front of the Description is supplied to the Store
In-charge, Manager (P&A), Electric Engineer, Mills Manager at the Mill, and
Purchase Officer at the HOL. New Items added to Store Inventory (SI) from time
to time will be added manually to the list by those who have been issued the
SICL. At the beginning of every Quarter a new SICL be issued to all concerned.
PDN No.: This is a sequentially
controlled five digit distinct number allocated to each PDN document.
Starting with 00001 to the first
PDN of the financial year up to 99999 during that financial year.PDN numbers is
controlled by the Store In charge in the PDN Number Control Register. If HOL
issues a PDN, the Purchase Officer will ask the Store In charge to allocate his
demand a PDN Number. Next number in sequence will be allocated which will be
written on the PDN by the Purchase Officer. The Store In charge will make a
note of this that the PDN was made by the HOL staff.
Department: The Section that makes
the PDN fills-in its complete code. If Ring Maintenance is filling the form, it
will enter the code 03-10 signifying that Sub-Section “Ring Maintenance” of Spinning
Department is demanding what is endorsed in the PDN. The Sub-Section’s
description will be written in front of the blank space provided for
description. The Main Department’s name will not be mentioned in this space.
Sr. No.: The first column to be
filled in a PDN will be Serial Number that appears in an abbreviated form (Sr.
No.). Under this head, a whole-number in a sequential order will be filled-in
for keeping a count of item demanded in a particular PDN. It will always start
from 1 and go up to a maximum of 9, as there is a provision of only 9 rows in a
PDN for entry of items.
Item Code: For various reasons
including statistical analysis and MIS the Item Code has been broken into three
numeric parts, each part separated by a dash “-”.
The Item Code adopted in our
organization is in the format 99-99-999. Store Code combines with the Item Code
to form the ITEM CODE.
99-99-999
Store Section Item Number
Store Sub-Section
PROCESS OF YARN PRODUCTON
Production manager services the
daily production schedules and try to work according to the demand to schedule.
There are many steps involved in production of the yarn.
BLOW ROOM
The first step is that the raw
cotton is sent to Blow room for the quality of the cotton. Then it is sent to
the Lab for quality check. Here basic quality and other contents are checked in
proper form. If one kg cotton is put into this room only 600 grams cotton goes
into further production process and rest goes in wastes. Here following are
wastes excluded,
B/R Gutter
Dropping
CARDING
In this step the cotton is carded.
The production manager checks the cotton and it comes in the drums type
containers. These drums rotate and cotton comes out in specific form called as
“pones”. Here about 5% cotton goes in the shape of waste. Waste extracts from
this process are called by;
Card fly
COMBING
In this step the cotton goes for
combing. Combing is a process to comb and wax the cotton for softness purpose.
Following wastes are excluded from cotton in this process;
Short Fiber
Comber Noel
SIMPLEX
After the attaining of Cotton from
Card and Comb processes, which is also weak this is further passed back to blow
room process called Roving and then cotton is sent to Ring process.
RING
In this step small pones are
developed for further process and wastes are made out named;
Phnemaphil
AUTOCONING
In this step the manager in
specific intervals checks the quality of carded pones from which yarn is
produced in shape of cones by passing through machines for this purpose. Here
also some wastes are extract called;
Oily hard waste
Hard waste
PACKING
Cones manufactured in proceeding
step are now kept in moisturize room for absorbing required moisture. Cones are
packed into bags or cartoon according to customer requirements.
PURCHASE DEPARTMENT
The purchase department makes all
purchases. Every demand from different departments for different items is
forwarded to store and from here it is forwarded to purchase department if needed
to purchase. It has a main store in factory.
WORK DONE DURING
INTERNSHIP
During my internship, I worked in
the following departments.
•Accounts
•Marketing
Account department
In account department, I managed to
understand the flow of transaction, preparation of vouchers and ledger posting.
Preparation of vouchers
In account department under the
supervision of concerned officers, I came to know different type of vouchers
being prepared and their process of preparation. Vouchers are written evidence
of any business transaction. The different type of vouchers being prepared by
the account department of R.M Fabrics is as under,
•Cash payment vouchers
•Cash receipts vouchers
•Journal voucher or adjustment
vouchers
Now I will discuss these vouchers
one by one:
Cash Payment Vouchers
Being a public limited company cash
payment vouchers are used for recording the expense of less than five thousand.
These types of vouchers are prepared when cash payments are made against small
expenses i.e. repair, entertainment etc. in order to record the expenses
following entry is passed:
Account code name of expense
(debit) Amount
Cash account (credit) Amount
Evidence of expense is attached
with the cash payment vouchers.
Cash Receipt Vouchers
These types of vouchers are prepared
when the cashier on behalf of the R.M FABRICS is receiving cash. However, these
types of vouchers are small in quantity because majority of transactions are
done by bank. On receipt of cash, cashier prepared the cash received slip.
Account officer prepares voucher on the basis of cash receipt prepared by the
cashier. In order to book the transaction the following entry is passed in the
books.
Account code cash account (debit)
Amount
Income A/C or receivable A/C
(credit) Amount
Account code Bank A/C (debit)
Amount
Cheques clearing A/C (credit)
Amount
ADJUSTMENT VOUCHER OR
JOURNAL VOUCHERS
- These types of vouchers are generally prepared in the following circumstances;
- Purchase on credit
- Writing off assets i.e. depreciation store consumption etc.
- Rectification of mistakes or omissions
- Now I discuss them one by one
- Purchase on credit
- Generally raw material, stores and spares are purchased on credit. In order to account them for the journal voucher are prepared by the concerned account officer
- Account code Purchase A/C (debit) Amount
- Account payable A/C (credit) Amount
- Copy of the invoices is attached with vouchers;
Writing off Assets
- These journal vouchers are prepared in order to change the assets to expense for the preparation of monthly accounts.
- To account for depreciation of fixed assets:
- Account code Depreciation A/C (debit) Amount
- Accumulated depreciation A/C (credit) Amount
- To account for the raw material consumption:
- Account code raw material concerned A/C (debit) amount
- Raw material store A/C (credit) amount
- To account for store consumption:
- Account code store concerned A/C (debit) amount
- Store and spares A/C (credit) amount
- To account for store consumption:
- Account code store concerned A/C (debit) amount
- Store and spares A/C (cedit) amount
- To account for accrued expenses:
- Account code expense A/C (debit) amount
- Account payable A/C (credit) amount
- In additional to above referred kinds journal voucher is also passed to rectify the mistakes made in voucher preparation or posting.
Marketing department
The main purpose of this department
is to locate buyers through agents. So marketing starts from locating the
buyers, making contract, opening of LC, shipment and in last payment is
received.
Duties
As I have told above that I had
prepared vouchers of different types. Then I used to take vouchers of Mr.
Tahir, Miss Shazia and Mr. Ramzan to audit and brought back audited vouchers
from the Audit. Copied cheques whose payments were to be made on that day. Then
I brought a few times Invoices for sales tax from marketing department.
Maintained record of filing with Mr. Farooqui. Then in Yarn Procurement I made
worksheets for the parties who do not have tax exemption certificate and their
tax has to be deducted. Next in purchase department, I had only worked for
filing their GRN’s and maintaining them in a serial manner. I have attended
calls for a person not seat or else.
Accomplishments
As an Internee I have done all the
works diligently which I have mentioned above. Instead I had done other works
as well which a person on the job never performs, like someone asks me to take
vouchers from Audit like I am his/her Assistant I had done that and never said
no. As I have seen those employees which went to Audit and the other asked to
bring my vouchers as well and the person says no I have my own work you should
better go yourself. That is the thing which I wanted to share in this regard.
New Knowledge Acquired
One thing regarding new knowledge
is what I have shared in Accomplishments. Next one important thing regarding
knowledge acquired is that what you are studying is not related to the job
duties you are doing are in future you have to do honestly. You have to
understand that work from start, in case of an employee leaving a company and
joining other he also will have to understand the work in new company. I have
got a lot of sense regarding working in an organization where everyone is
working out for cutting your roots. How to work in a conservative environment!
How to behave in any situation! How to negotiate with any person on job!
Problems Encountered
Well I don’t have to face as many
problems as I will have to face when I will go on job. First few days were hard
but I cannot say there was any problem. Employees there were very cooperative
and they asked me to ask as many times about a thing till you are not cleared
about that. They guided me on every issue and asked me as/like a big brother to
learn as much as you can. I am really thankful to all of them.
Impact of Experience on
my Career
This experience definitely effects my
career positively. As I would not have been come to know about the atmosphere
of any organization, this experience has told me a lot about environment of
organization and behavior of different type of people. All of this edge goes to
my Institute’s good understanding about students future.
Chapter 2
Management Hierarchy in R.M FABRICS

Departmental Hierarchy in R.M Fabrics apparel division
R.M Fabrics is consisting of the following
departments:-
·
Merchandising
·
Production Planning & Control (PPC)
·
Industrial engineering
·
production
·
Cutting
·
Stitching
·
Finishing
·
Clipping
·
Packing
·
Shipment
·
Quality assurance
·
Quality control
·
Human Resource
·
Information Technology
·
Procurement
·
Finance
·
Forwarding
·
Stores
·
Marketing
·
Transportation
·
Compliance
·
Washing
CHAPTER NO3:
PRODUCT’S OFFERED BY R.M FABRICS
3.1:Yarn
R.M Fabrics Spinning is capable of producing more than 35,000 lbs of
Combed & Carded ring spun yarn from 6/s to 40/s count. Spinning is
equipped with state of the art machines from Japan ,
UK and Switzerland .
R.M Fabrics yarn is famous for its consistent quality because of stringent QC system and most modern lab equipments.
R.M Fabrics yarn is famous for its consistent quality because of stringent QC system and most modern lab equipments.
3.2:Fabric
One of the largest Fabric facility in Pakistan
having the capability to produce all kinds of knitted fabrics in 100% cotton
& blends.
¨
Single knit
·
Single Jersey
·
Pique
·
Fleece
¨
Flat knit
·
Collar & Cuffs
·
Flat Knit Panels
¨
Strippers
·
Feed Striper
·
Auto Striper
·
Engineered Striper
¨
Double knit
·
1x1 Rib
·
Variegated Rib
·
Interlock
¨
Textures
·
Herring Bones
·
Pique Jersey
·
Waffle
·
Mini Jacquard
·
Thermals
3.3: Garments.
R.M Fabrics is a leading apparel company in Pakistan
having expertise & machinery capable of transforming customer ideas into
superior quality garments, which are taken as the most famous brands in the world.
·
Loungewear
·
Active wear
·
Sleepwear
·
Sportswear
·
Underwear
·
Athlete
Chapter No.4
My Job duties and my Own work
First Week I
go to directly in finance department. In the first week in this department I
learn about the different document related to payment through voucher likely,
entertainment, freight, cargo service bill, etc and learn about making voucher
of amount less then10,000 , all
these payments are made through cash payment vouchers this voucher includes
different heads which are given below:-
Name of the employee
Date
Voucher no
Code of the employee
Department
Designation
Amount of Payment in words and
figures
This voucher is being signed by the Assistant Manager, DM, Senior Manager
after the verification of voucher.
Second week In second week I site under the instructions
of Muhammad Hammad (Assistant
accountant) of finance department he deals all types of salary and wages
payments his responsibilities are verify the salary, wages, semi contractual
payments, incentive payments, overtime payments, commission payments,
compliance audit, maintaining FOH details, Record keeping.
The first head
which I learn about it is salary first of all it includes normal salary then
salary arrears vouchers these vouchers are maintain when the salary of a person
in arrears. After it missing salary vouchers it maintain due to payment of the
salary of that person who was not get permanent code and he is in the trial
period and holds temprary code. After missing salary vouchers another voucher
is missing attendance voucher these payments due to the missing attendance of a
person then the payment of these missing atandance through the missing
attendance voucher. Salary comparison is next part it include the comparison of
basic salary of previous month and current month.
The second head
is wages there are two types of the wages 1st is piece rate payment
in piece rate payment the payment made on work done by the worker or payment on
the basis of per piece made by the worker the payment is made after 15 days in
this type the 2nd type is daily payment in daily payment the payment
made on daily basis the point to be noted that in above two moods of payment
does not include any other benefit like gratuity or benevolent fund.
The third head is
semi contractual payments it includes half salary and half contract like piece
rate or daily basis it also does not includes any other benefit.
The fourth head
is incentive payments it includes Sunday incentives which are made on the basis
of worked on Sunday. Leave encashment payments this payment is made on less
then 7 leaves in a year. Allowances are also paid to the employees on basis of
performance and on the basis of level of job like AM, DM, GM, DGM and mangers.
These allowance includes Fuel and mantinance allowance, entertainment
allowance, daily allowance, trevelling allowance, mobile bill allowance, and
misc allowances.
The fifth head is
overtime payments these payments are made on the base of doing overtime it is
only for workers, drivers, security guards and blue color employees.
In this week I also learn about oracle and OPD
which includes Employees tracing details, personal information, benefits,
allowances and promotions etc.
Third week: In Third week I site under
the instructions of Mr Adnan (Accountant) his responsibilities are:-
Verify all utility bills and general bills and send to head office
Monitor and signed all gate passes
Verify employee fuel and telephone bills
Verify companies vehicles, blue sky, petroleum bills
Verify company courier bills
Verify accessories and general purchase bills
In This week I learn about the AMS,The AMS
use in finance department because all type of purchasing related to
organization purchase by AMS , There are two main head of this system like
GERNAL & Accessories. The first head is gernal and manage the all gernal
things such as furniture, stationary, and some other things.
Fourth week:I go to the second
table, who deals the accessories, In
this head accountant check the accessories , if accessories more needs then
finance department prepare the purchase order and forward the procurement department .
such as button, packing box & bag , and other things or called
accessories.
In this week I also site under the
instructions of Mrfarooq (Accountant) his responsibilities are check and verify
bills of procurement accessories, dyeing, courier and reconcillation with
outside partners.
In this week I
learn that how to check and verify all the bills and what is the procedure of
send these bills to the head office.
Fifth weekIn fifth week I site under
the instruction of Mrhammadnazir he deals purchase order and shipment related
procedures in this week I also lean about AMS which includes all the record of
all invoices of shipment items and the purchase orders of the buyer company.
After it I also learn about the record keeping in general journal and posting
the balance in ledgers and trail balance also its effect on balance sheet this
record keeping maintain through AMS.
Sixth week: In the final week I site
under the instructions of different persons and I learn from senior officers
about provisional P & L account, and sales. In this last week I also
collect the information about the products of the company, customers and contacts
of the company and conduct SWOT analysis, trend analysis, critical analysis,
horizontal analysis, vertical analysis and ratio analysis. After it I conduct
conclusion and give suggestions for the benefit of the company.
Chapter 5
SWOT Analysis
Strengths:
- ISO 9001-2000:
- Strong Security System
- High quality product
- Latest mechanized machinery.
- Tremendous market positioning
- Highly qualified and skilled management
- Highly Motivated Workforce
- Adequate financial resources
- Competitive advantage
- Own power generation plant
Weaknesses:
- High cost of production
- Centralized decision making
- Less promotional activities
- Organization Can expand product lines
- Organization Can capture new market segments around the world
- Organization Can reduce the cost by proper utilization of resources
- Organization Can hire more well-educated and experienced person
Threats:
- New Entry of competitors
- Buyer needs demands changes
- Political instability
- Change of government policies
- Globally Economic instability
Detail
of SWOT Analysis
Strengths
- ISO 9001-2000:
R.M FABRICS is certified under ISO
9001-2000 and so it meets the requirement of international standard and has a
value in the mind of concern people.
- Strong Security System
R.M FABRICS has a greater security
system. There are different hidden security cameras which capture all the
moments.
- High quality product
R.M FABRICS is using advance
technology like they have modern machinery by which the quality of product
produced is very high.
- Latest mechanized machinery.
They are using modern looms which
they have purchased from Japan ,
Germany and France .
And by using that latest machinery the productivity of the employees are very
high.
- Tremendous market positioning
R.M FABRICS is one of the Pioneer
Textile Group in the Pakistan
so it has got the position in the mind of its customer. And being an old
textile company people are loyal with it. R.M FABRICS has a better position in
the mind of its customers.
- Highly qualified and skilled management
The management of R.M FABRICS is
skilled they have hired the foreign graduate people in their management and
also experienced people from all over the country.
- Highly Motivated Workforce
They are providing better pay to
their employees and also bonus to them which motivate the workforce and they
are doing well at work setting. Apart from that they are giving their employees
faR.M Fabrics ities of Convenience like personal car along with fuel provided
by the company too, which is a big deal for motivating the employees.
- Adequate financial resources
The owners of R.M FABRICS are one
of the richest persons of the Pakistan
and they have more plant and investment in other industries like Sugar Mills,
and Share Market. They have adequate financial resources to meet their
requirements.
- Competitive advantage
Because it is an old textile
originating from 1950’s and it has still kept its position in the textile
market on all competitors nationwide, which is its competitive advantage.
- Own Power Generation Plant
They have own power generation
plant and R.M FABRICS is the pioneer in the private organization who start the
power generation.
Weaknesses:
- High cost of production
The production cost is high because
of un-proper utilization of resources.
- Centralized decision making
The decisions are made by the upper
management which is weakness of the R.M FABRICS because they have not any
proper idea about the prevailing situation and their decision can be
un-fruitful for the company.
- Less promotional activities
The advertising and promotional
cost of the R.M FABRICS is very low it can take advantage for more turn outs.
- Organization can expand Product Lines
Currently the R.M FABRICS is not
dealing in knitwear they can expand their product line by producing knitwear.
They have plants and the extra cost for the production will be low for R.M
FABRICS. They also have better market repute.
- Organization can reduce the cost by proper utilization of resources
If the cost of different matters
which are not been utilized properly, is controlled by the R.M FABRICS
management they can produce more at less costs. It has to develop a further
systematic process for controlling and managing resources.
- Organization can hire more well-educated and experienced person
They can take advantages by hiring
more skilled people and they should hire young, fresh and energetic staff for
their betterment. Because being human, you always have the room for betterment
in any aspect.
Threats:
- Buyer needs demands changes
Because of the research &
development the design and the product of R.M Fabrics is just satisfactory as
compared to competitors in the global environment and they are not fulfilling
the demand of customers.
- Political instability
Political instability effects the
R.M Fabrics because of the quota system, Government can restrict the Company to
export.
- Changed of government policies
Government policies are changing
day by day so it is always a threat for not only R.M Fabrics but for any
company to survive in such a environment.
- Globally Economic instability
Because of the economic instability
the R.M Fabrics and the “Dumping system” which is rising on daily basis in the
world can create many problems for the company and any uncertainty in the world
like 9/11 may also affect its overall exports.
CHAPTER NO 6.
Financial Analysis
The financial analysis of the
company presents us the true picture of the company and its performance
regarding the utilization of resources, worth and its profitability. Following
are the types of analysis:
6.1: Profit & loss A/C
For the year
ended June 30,
Description
|
2012
Rupees in thousands
|
2011
Rupees in thousands
|
2010
Rupees in thousands
|
Net Sales
Cost of sales
|
18,524,930
(15,552,188)
|
14,720,830
(12,985,511)
|
10,946,180
8,851,416
|
Gross Profits
Distribution Cost
Administrative
Expenses
Other operating Expenses
Total Operating expenses
|
2,972,741
(828,796)
(283,558)
(53,016)
1,165,370
|
2,635,319
(836,458)
(219,050)
(94,351)
1,149,859
|
2,094,764
605,061
160,057
71,077
836,195
|
Operating Profit
|
1,807,372
|
1,485,460
|
1,258,569
|
Other operating profit
Profit from operations
Finance cost
Profit before taxation
Provision for taxation
|
60,649
1,868,021
(923,074)
944,947
(214,978)
|
14,242
1,499,702
(595,274)
904,428
(143,533)
|
11,397
1,269,966
719,855
550,111
98,405
|
Profit after taxation
|
729,969
|
760,895
|
451,706
|
BALANCE SHEET
As at June 30:
ASSETS
|
2012
Rupees in
thousands
|
2011
Rupees in
Thousands
|
2010
Rupees in
thousands
|
Non Current
Assets
Property plant
&equipment
Long term
advances
Long term
security deposits
|
4,669,160
3,738
1,7481
|
3,942,511
3,188
8,842
|
3,149,557
4,816
12,242
|
Total
|
4,690,379
|
3,954,541
|
3,166,615
|
Current
Assets
Store spare
parts and loose tool
Stock in trade
Trade debts
Loan and
advance
Shorts term
deposits and payments
Other
receivable
Cash &
bank balance
|
631,081
4,895,990
2,964,896
185,345
291,671
609,07
701,416
|
484,809
2,789,329
3,538,815
205,052
248,099
594,396
482,074
|
432,437
1,727,771
3,197,857
146,124
180,689
449,220
321,026
|
Total
|
10,279,413
|
8,342,574
|
6,455,124
|
Total
Assets
|
14,969,792
|
12,297,115
|
9,621,739
|
LIABLITIES:
NON CURRENT
LIABLITIES:
Long term
financing
Liabilities
against assets
Deferred
liability
|
1,254,840
110,683
223,885
|
1,463,491
118,152
185,886
|
1,672,877
128,071
148,770
|
Total
|
1,589,408
|
1,767,529
|
1,949,718
|
CURRENT
LIBILTY:
Trade &
other payable
Accrued
Mark-up
Short term
borrowings
Current
portion of non-current liability
Provision for
taxation
|
2,012,273
183,842
6,096,208
705,285
214,978
|
1,822,699
137,069
4,320,052
432,086
143,533
|
1,201,683
196,958
3,285,109
369,485
98,405
|
Total
|
9,212,586
|
6,855,439
|
5,151,640
|
Equity
&share capital
Issued,
subscribed &paid up share capital
Reserves
|
1,075,000
2,713,378
|
1,141,667
2,152,708
|
900,000
1,238,446
|
Total
equity
Surplus on
revaluation of operating assets
Deferred
income on sales
|
3,788,378
379,420
------------
|
3,294,375
379,420
352
|
2,138,446
379,420
2,515
|
Total
liabilities+ Equity & share capital
|
14,969,792
|
12,297,115
|
9,621,739
|
Ratio analysis
Ratio analysis
is a shortcut method of expressing relationships among various items on the
financial statements. However, ratios are not substitutes for looking deeper
into the financial position of company. In the
analysis of R.M Fabrics
Textile Mills we found the
following ratios:
·
Net profit ratio
·
Current ratio
·
Earnings per share Ratio
·
Loan on assets ratio
·
Account receivable turnover ratio
·
Return on equity capital
·
Operating ratio
·
Operating profit ratio
·
Total assets turnover ratio
·
Debt ratio
·
Debt on asset ratio
·
Operating expenses ratio
·
Return on total assets
1.Profitability ratio:
Net profit ratio
Net
profit after tax / Net sales x 100
Description
|
2012
|
2011
|
2010
|
Net profit after tax
|
729,969
|
760,895
|
451,706
|
Net sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Net profit ratio
|
3.94%
|
1.09%
|
4.13%
|
Explanation
In 2010 profit observed is 4.13%. In 2011 profit decreasing trend is observed
and the profit goes down to 1.09%. In 2012 increasing trend is observed and the
profit rose to 3.94%.
2.Liquidity ratio:
Current Ratio: Current Assets / Current Liabilities.
Description
|
2012
|
2011
|
2010
|
Current Assets
|
10,279,413
|
8,342,574
|
6,455,124
|
Current Liabilities
|
9,212,586
|
6,855,439
|
5,151,640
|
Current ratio
|
1.11
|
1.22
|
1.25
|
Explanation
Current
ratio show the size of the current assets as compare to current liabilities. It
measures the ability of the company to pay the short term financial obligation
of the company. I t is best if it is
1.5:1. It means it the assets are 1.5 as compare to liabilities
In 2010
current ratio is 1.25 which more than 1.
This is not very good relation ship between the assets and liabilities.
It should be 1.5:1 minimum. In 2011 current ratio is 1.22 which is more than
one. This is an alarming situation for the company because it can not
increasing. In 2012 decreasing trend is
observed and the current ratio decrease to 1.11. it also the more alarming situation for the
company because it could be decrease continuously.
3.Earnings per share Ratio:
Total current Assets / No of equity shares
Description
|
2012
|
2011
|
2010
|
Total current Assets
|
729,969,000
|
760,895,000
|
451,706,000
|
No of equity shares
|
125,000,000
|
125,000,000
|
125,000,000
|
Earning per share
|
5.84
|
6.09
|
3.61
|
Explanation.
In 2010, 3.61 rupees is earned by one share. The company remains in profit if one share is
purchased for one rupee. In 2011 slight
increasing trend is observed once share can earn 6.09 rupees. In 2012
decreasing trend is observed and one share can earn 5.84 rupees.
4.Loan on assets ratio
Total loans / Total assets.
Description
|
2012
|
2011
|
2010
|
Total loans
|
2,012,273
|
1,822,699
|
1,201,683
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Loan on assets ratio
|
0.13
|
0.15
|
0.12
|
Explanation
Loans to
Assets Ratio / Debt Ratio indicate how much percentage of the assets is
financed by the creditors. In case of insolvency of the company how much the
creditors are secured, It also indicates firm’s ability to pay long term debts.
If this ratio is low it is in the favor of the company.
In
2010 loan on assets ratio observed that
it is 0.12. In 2011 increasing trend observed and the ratio is rose on 0.15.
But in 2012decreasing trend observed and the ratio goes down to 0.13.
5.Account receivable turnover ratio
Operating cost/ operating revenue x 1oo
Description
|
2012
|
2011
|
2010
|
Total sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Account reciveable turnover
|
609,077
|
594,396
|
449,220
|
Account reciveable turnover
|
30.41
|
24.77
|
24.37
|
Explanation
A/R turnover means how many times our account receivables
are converted into cash in one year.In 2010 24.37 times our accounts
receivables are converted into cash. In
2011 increasing trend sis observed due to the increase in accounts receivables
24.77 times our accounts receivables are converted in cash. In 2012 slight increasing trend is observed
30.41 times our accounts receivables are converted into cash.
6.Return on equity capital Ratio
Net profit after tax / equity capital x 100
Description
|
2012
|
2011
|
2010
|
Net profit after tax
|
729,969
|
760,895
|
451,706
|
Equity capital
|
3,788,378
|
3,294,375
|
2,138,446
|
Return on equity capital
|
19.27%
|
23.10%
|
21.12%
|
Explanation
In2010 return on equity capital ratio is 21.12% in
2011increasing trend observed and the ratio rose up to 23.10% But in 2012
decreasing tren is observed and ratio falls to 19.27%
7.Operating ratio
Operating costs / operating revenue x 100
Description
|
2012
|
2011
|
2010
|
Operating costs
|
1,165,370
|
1,149,859
|
836,195
|
Operating revenue
|
1,807,372
|
1,485, 460
|
1,258,569
|
Operating ratio
|
64.48%
|
77.41%
|
66.44%
|
Explanation
Operating
ratio is the determination between the operating expense and operating income
of the year.In 2010 Operating ratio observed is 66.44%. In 2011 profit increasing
trend is observed and the Operating ratio rose up to 77.41%. In 2012 Operating
ratio decreasing trend is observed and the Operating ratio falls on 64.48%.
8.Operating profit ratio
Operating profit / Net sale x 100
Description
|
2012
|
2011
|
2010
|
Operating profit
|
1,807,372
|
1,485, 460
|
1,258,569
|
Net sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Operating profit ratio
|
9.76%
|
10.09%
|
11.50%
|
Explanation
Operating profit ratio is that ratio in which we find the
total operating profit of the following years In 2010 Operating profit ratio
observed is 11.50%. In 2011 profit decreasing trend is observed and the
Operating profit ratio falls to 10.09%. In 2012 alarming stage for the company
that the Operating profit decreasing and the ratio observed 9.76%.
9.Activity ratio
Sales / total assets
Description
|
2012
|
2011
|
2010
|
Net sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Total assets turnover
|
1.24%
|
1.20%
|
1.14%
|
Explanation
Activity
ratio includes the total assets turnover ratio. In this ratio we find the
turnover of total assets for the number of the years. In 2010 the assets
turnover ratio is 1.14%. in 2011 increasing trend observed and the ratio rose
up to 1.20% in 2012 it also the in creasing trend and ratio more rose up to
1.24%.
10.Debt equity ratio
Long term liabilities /Total assets x100
Description
|
2012
|
2011
|
2010
|
Long term liabilities
|
1,589,408
|
1,767,529
|
1,949,718
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Debt ratio
|
10.62%
|
14.37%
|
20.26%
|
Explanation
Debt ratio also called the debt equity ratio in this ratio
we calculate the percentage changes of total assets and long term liabilities
In 2010
the debt ratio is 20.26%. In 2011 decreasing trend observed and the ratio goes
down to 14.37% in 2021 it also the decreasing trend and ratio more goes down to
10.62%.
11.Debt to assets ratio
Total liabilities / total assets x 100
Description
|
2012
|
2011
|
2010
|
Total liabilities
|
10801994
|
8622968
|
7101358
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Debt to assets ratio
|
72.16%
|
70.12%
|
73.81%
|
Explanation
Debt to asset ratio also called the debt asset ratio in
this ratio we calculate the percentage changes of total assets and total
liabilities of the following years.
In 2009
the debt to asset ratio is 73.81%. In 2010 decreasing trend observed and the
ratio goes down to 70.12% in 2011 increasing trend observed and ratio rose up
to 72.16%.
12.Operating expenses ratio
Operating expenses / Net sale x
100
Description
|
2012
|
2011
|
2010
|
Operating expenses
|
1165370
|
1149859
|
836195
|
Net sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Operating expenses ratio
|
6.29%
|
7.81%
|
7.64%
|
Explanation
Operating expense ratio is that ratio in which we find the
total operating expenses of the following number of yearsIn 2010 Operating
profit ratio observed is 7.64%. In 2011 profit increasing trend is observed and
the Operating expense ratio rose up to 7.81%. In 2012 the Operating expense
ratio decreasing and the ratio observed is 6.29%.
13.Return on total assets
Net profit after tax / Total assets x100
Description
|
2012
|
2011
|
2010
|
Net profit after tax
|
729,969
|
760,895
|
451,706
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Operating ratio
|
4.88%
|
6.19%
|
4.69%
|
Explanation
Return on total asset means that we find the relation of
net profit and total assets of the years.
In 2010
the return on asset ratio is 4.69%. In 2011 increasing trend observed and the
ratio rose up to the 6.19% in 2012 decreasing trend observed and ratio goes
down to 4.88%.
Horizontal Analysis:
Formula. Individual
year/Base year x 100
Horizontal analysis of the profit and loss
Account:
Description
|
2012
|
2011
|
2010
|
Sales
|
169%
|
134.48%
|
100%
|
cost of sales
|
176%
|
136.54%
|
100%
|
gross profit
|
142%
|
126%
|
100%
|
distribution cost
|
137%
|
138.24%
|
100%
|
administrative expenses
|
177.16%
|
136.86%
|
100%
|
other operating expenses
|
75%
|
132.74%
|
100%
|
|
139%
|
137.51%
|
100%
|
|
144%
|
118.03%
|
100%
|
other operating income
|
532%
|
124.96%
|
100%
|
profit from operations
|
150.01%
|
118.09%
|
100%
|
finance cost
|
128.23%
|
82.60%
|
100%
|
profit before taxation
|
171.77%
|
164.41%
|
100%
|
provision for taxation
|
218.46%
|
150.45%
|
100%
|
profit after taxation
|
741.80%
|
773.23%
|
100%
|
Explanation
In
horizontal analysis we compare base years items like sales, cost of sales etc
to the following index year and calculate the relative changes.
In the
given profit and loss account 2010 is our base year and 2011 and 2012 is our
index yearss
In 2011 sales increased to 34.48%. In 2012 increasing trend
is observed and sales rose up to 69%
In 2011
cost of sales increased to 36.64%. In 2012 increasing trend is observed and
cost of sales rose up to 76%
In 2011 gross profit increased to 26%. In 2012 increasing
trend is observed and gross profit rose up to 42%
In 2011 operating income increased to 18.03%. In 2012
increasing trend is observed and operating income rose up to 50%
In 2011 finance cost decreased to 18%. In 2012 increasing
trend is observed and finance cost rose up to 28.23%
In 2011 profit before taxation increased to 64.41%. In 2012
increasing trend is observed and profit before taxation rose up to 71.77%
In 2011 provision for taxation increased to 50%. In 2012
increasing trend is observed and provision for taxation rose up to 118%
In 2011 profit after taxation (Net profit) increased to
673.23%. In 2012 decreasing trend is observed and profit after taxation goes
down to 641.80%
HORIZANTAL ANALYSIS:
BALANCE SHEET:
ASSETS
|
2012
|
2011
|
2010
|
Non Current
Assets
Property plant
&equipment
Long term
advances
Long term security deposits
|
148%
78%
143%
|
125%
66%
72%
|
100%
100%
100%
|
Total
|
148%
|
125%
|
100%
|
Currents
Assets
Store spare
parts and loose tool
Stock in trade
Trade debts
Loan and
advance
Shorts term
deposits and payments
Other
receivable
Cash &
bank balance
|
146%
283%
93%
127%
161%
14%
218%
|
112%
161%
111%
140%
137%
132%
150%
|
100%
100%
100%
100%
100%
100%
100%
|
Total
|
159%
|
129%
|
100
|
LIABLITIES:
|
|
|
|
Non Current
Liabilities:
Long term
financing
Liabilities
against assets
Deferred
liability
|
75%
86%
150%
|
87%
92%
125%
|
100%
100%
100%
|
Total
|
82%
|
91%
|
100%
|
Current
Liabilities:
Trade &
other payable
Accrued
Mark-up
Short term
borrowings
Current
portion of non-current liability
Provision for
taxation
|
167%
93%
186%
191%
218%
|
152%
70%
132%
117%
146%
|
100%
100%
100%
100%
100%
|
Total
|
179%
|
133%
|
100%
|
Equity&
share capital
Issued,
subscribed &paid up share capital
Reserves
|
119%
219%
|
127%
174%
|
100%
100%
|
Total
equity
Surplus on
revaluation of operating assets
Deferred
income on sales
|
177%
100%
0%
|
154%
100%
14%
|
100%
100%
100%
|
Total
liabilities+ Equity & share capital
|
156%
|
128%
|
100%
|
VERTICAL ANALYSIS: Formula =Individual Item/ base
x 100
For the year ended June 30,
Profit & Loss Account:
Description
|
2012
|
2011
|
2010
|
|
100%
|
100%
|
100%
|
Cost of sale
|
83.95%
|
82.10%
|
80.86%
|
Gross profit
|
16%
|
18%
|
19%
|
Distribution cost
|
4.47%
|
5.68%
|
5.53%
|
Administrative cost
|
1.53%
|
1.49%
|
1.46%
|
Other operating Expense
|
0.29%
|
0.64%
|
0.65%
|
|
6.29%
|
7.81%
|
7.64%
|
|
10%
|
10%
|
12%
|
Other operating Income
|
0.33%
|
0.10%
|
0.03%
|
Profit from operation
|
10%
|
10%
|
12%
|
Finance cost
|
4.98%
|
4.04%
|
6.58%
|
Profit Before Taxation
|
5%
|
6%
|
5%
|
Provision for taxation
|
1.16%
|
0.98%
|
0.90%
|
Profit after Taxation
|
4%
|
5%
|
4%
|
BALANCE SHEET :
As at June 30:
ASSETS
|
2012
Rupees in
thousands
|
2011
Rupees in
thousands
|
2010
Rupees in
thousands
|
Non Current
Assets
Property plant
&equipment
Long term
advances
Long term
security deposits
|
31.19%
0.024%
0.12%
|
32%
0.025%
0.0007%
|
33%
0.05%
0.13%
|
Total
|
31.3%
|
32.7%
|
33.1%
|
Current
Assets
Store spare
parts and loose tool
Stock in trade
Trade debts
Loan and
advance
Shorts term
deposits and payments
Other receivable
Cash &
bank balance
|
4.2%
33%
20%
1.2%
2%
0.4%
5%
|
4%
23%
29%
2%
0.02%
5%
4%
|
4.49%
18%
33.2%
2%
2%
55
3.3%
|
Total
|
69%
|
67.3%
|
67.9%
|
Total
Assets
|
100%
|
100%
|
100%
|
LIABLITIES:
NON CURRENT
LIABLITIES:
Long term
financing
Liabilities against
assets
Deferred
liability
|
8.3%
0.7%
1.4%
|
12%
1%
2%
|
17.3%
1.3%
2%
|
Total
|
10.4%
|
14.3%
|
20.6%
|
CURRENT
LIBILTY:
Trade &
other payable
Accrued
Mark-up
Short term
borrowings
Current
portion of non-current liability
Provision for
taxation
|
13.4%
1.2%
41%
5%
1.4%
|
15%
1.1%
35%
4%
1.1%
|
12.4%
0.02%
34%
3.8%
4%
|
Total
|
62%
|
56%
|
55%
|
Equity
&share capital
Issued,
subscribed &paid up share capital
Reserves
|
7.1%
18%
|
9.2%
18%
|
9.3%
13%
|
Total
equity
Surplus on
revaluation of operating assets
Deferred income
on sales
|
25.3%
3%
0%
|
27%
3%
0.002%
|
22.22%
3%
0.02%
|
Total
liabilities+ Equity & share capital
|
100%
|
100%
|
100%
|
Explanation
In the vertical analysis of Profit & Loss we take the
sale as base.
In 2010 cost of sale was 80.86% of the sale. In 2011, 2012 increasing trend is observed
and cost rose to 82.10% and 85.95% of sale.
In 2010 G.P is 19% of sale.
In 2011, 2012 decreasing trend is observed and G.P fall to 18% and 16%
of the sale.
In 2010 operating expenses are 7.64% of the sale. In 2011,
increasing trend is observed and the operating expenses rose up to 7.81% of
sale. In 2012 decreasing trend is observed and the operating expense falls to
6.29% of sale.
In 2010 operating profit was 12% of the sale. In 2011
decreasing trend is observed and the operating profit fall to 10%. In 2012
slight increase in profit and the operating profit is 10%.
In 2010 profit before taxation is 5% of the sale. In 2011operating profit rose up to 6% of
sale. In 2012 decreasing trend is observed and the profit before taxation falls
to 5% of sale.
Chapter 7
Conclusion:
From the marketing point of view
and looking at the demand of the cloth project can be very safely said to be
viable.
RECOMMENDATIONS
R.M Fabrics Textile Mill:
- The first and most recommendation is to eliminate one man show prevailing in the company
- There must be a proper system for training of employees and supervisors.
- Importance should be given to employees’ turnover.
- Different training courses should be arranged for the up lifting and improving the quality of work for employees.
- There is also a problem of work overload for the employees
and it should be control properly so that the employees are motivated. As
I have seen employees working till 8 PM. And I have come to know that
sometimes they work till 1 AM late night without any incentive.
- Employees should be paid extra for the work which they do
after working hours.
Up and above
anything else, all praise to Almighty Allah alone, the Omnipresent and the most
Merciful and compassionate. The words are bound, knowledge is limited and time
is short to express His dignity. It is one of infinite blessings of Allah that
he bestowed me with the potential and ability to contribution towards the deep
oceans of knowledge already existing.
I pay hum-age to
greatest personality of the universe; HOLY PROPHET HAZARAT MUHAMMAD (PBUH) who
is forever source and spring of guidance in every sphere of life.
At the very
outset, I would like to express my hearties and sincerest sense of gratitude to
all my worthy teachers of CIIT Lahore for their inspiring guidance and
constructive criticism.
I am highly
thankful for the cooperation of Mr. Bilal Niazi, Mr. Wasim Omer, Mr. Rizwan
Malik, Mr. Tahir Mehmood, Mr. Nouman Chatha and Mr. Kashif Niazi of R.M Fabrics
Industries (Pvt.) Ltd. I might not be
able to complete my internship without their cooperation and kind behavior. I
am also gratified to all my sincere fellows who I had ever remembered for their
continued encouragement moral support and invaluable succor as well as
substantial cooperation during my critical moments.
Contents
Executive Summary 5
Textile Industry in Pakistan 6
Introduction & History 8
Vision Statement 10
Group Management Profile 10
Production Accounting &
Management System 12
Inspection System 13
Organizational Structure 15
SWOT Analysis 18
Detail of SWOT Analysis 20
Marketing Strategy 26
Competitive Strategy 30
Purchase Accounting System 31
Process of Yarn Production 34
Work done during Internship 36
Learning as an Internee 41
Recommendations 43
Annexure 44
Glossary 50
Bibliography 52
Executive Summary
This report is based on the
activities performed during the internship at R.M Fabrics Mills. Internship
duration was 6 weeks and it provided practical knowledge of working in
professional environment. This learning experience is described in detail n the
various sections of this report.
In the first section, there is some
detail about the company. The history and present status of the company is
explained. The organization structure and the details of its management along
with its location are also discussed. I have also discussed the yarn
manufacturing procedure and the important departments of the company. I have
discussed some business operations and some strategies as well.
The second section provides
information about the activities that I performed during the internship. I
worked as an internee mainly in Accounts and Managemet department. However, I
also spent some time in Purchase Department to gather some information about
their working.
The third and last section includes
the recommendations.
Textile Industry in Pakistan
The subcontinent is the inheritor
of one of the richest and oldest textile traditions in the world. Excavations
at Mohenjo Daro and Harappa 2500-1500 BC revealed that the inhabitants of the Indus Valley
cultivated cotton. Sir John Marshall, the archaeologist has stated that a few
minute scraps of cotton were found adhering to the side of a silver vase. Clay
and faience spindles whorls indicate that cotton and woolen fibers were spun. A
well-equipped dyers’ workshop was excavated at Mohenjo Daro and the fragment of
cloth indicates that woven cotton cloth was dyed with madder root.
Within a decade the new country of Pakistan was
self-sufficient in cotton and began exporting gray cloth and later cotton yarn.
Pakistan started exporting
printed fabrics in the late 1970’s to Africa and by mid 80’s was sending
printed material to Europe . Pakistan ’s location was ideal, as it lay halfway
between the western world and the Far East . Pakistan has a
28 percent share in world export of cotton yarn and a 6 percent share in world
export of cotton cloth.
It was in the 60s that the power
loom took over and by the 70s gray cloth was being exported at throwaway
prices. There are about 200,000 power looms operating in Pakistan some
of which are backyard operations. Handloom, which formed the backbone of
textile goods in the last century, is now almost non-existent, its sales
confined to a fast diminishing rural market and a very small niche market.
Although Pakistan
is the world’s fourth largest cotton growing nation in the world, after the United States , China ,
and India ,
its total turnover for export is only $ 5 billion. Textile goods form 60 % of
the total exports of the country. The commodities exported are yarn, cloth,
tents, and canvas, bags, towels, bed linen, garments, synthetic textiles and
other made ups.
With a large and expanding textile
industry, textile education and training became imperative. The Textile
University of Pakistan was established in Karachi
to train technical and management professionals. The Textile University
awards degrees in Textile Sciences and Textile Management. The National College
of Arts in Lahore and the Indus Valley School of
Art and Architecture in Karachi are the only two
institutions in Pakistan ,
which award a degree in the discipline of Textile Design. Designers are being
absorbed into the industry, bringing about change and vibrancy, with
innovations in Print design and weaving.
Today there are 450 Spinning mills
and 35 composite textile mills. Textile goods form 60 % of the total exports of
Pakistan .
Introduction &
History
M/s R.M Fabrics
was formed on the year 2003 as a Sole Proprietorship. to conduct business of
manufacturing of textile fabric and weaving. Since then it is making a
continued growth. Organization has ever increasing list of well known customers
to deal with, in its profile. M/s R.M Fabrics,
is one of the leading textile unit in Pakistan . Over the season, the
company has proved that laborious efforts and effective business approach are
the roads to the success. A steady growth with a solid commitment to services
and quality has earned the company a family of satisfied customers in the local
and the international market as well. We are determined to create on
enterprising character and are engaged in keeping our products at the highest
competitive level by means of the latest technology and the exclusive
strategies.
The R.M Fabrics is equipped with the world’s renowned
brands of machinery capable for every sort of textile weaving. This machinery
is state of art to process excellent quality of Grey Fabric with a huge demand
in local as well as international market. We earned client loyalty nationally
and internationally with our quality work.
Our
quality control laboratory is the best equipped with the latest machines or
testing. A highly qualified team of enthusiastic professionals is making its
endeavor to make the company unprecedented in the years to come. We are a proud
privately held company believing in good value of commodities and services. We
respect where we have been, enjoying where we are and know where we want to go
in the future. R.M Fabrics is associated with manufacturing of Textile Fabric
since 2003, usual methods adopted for manufacturing of textile fabric are
simply given under:
§
Sizing
§
Weaving
Vision Statement
·
Attain highest standards of quality in its all
business activities.
·
Sustained growth in real terms.
·
Have professionally trained high quality
motivated workforce, working as a team in all environments.
·
Attain past glorious position and be recognized
locally as well as internationally as a dynamic, quality conscious and
progressive company and industry leader.
- To manufacture quality products for customer satisfaction through
- Honoring the commitment.
- Continuous endeavor for improvement through adoption of most modern technology in production.
- Strict adherence to quality control.
- Developing a sense of high reliability through fair dealing.
- Becoming a part of country’s development and economic prosperity.
Group Management
Profile
A brief profile of the main
directors of the company which hold majority of the shareholding is given
below:
. Chief
Executive:
Mrs. Ghazala Sohail
Name of Executive:
Mr. Mian Sohail Ahmed
Mr. Haji Muhammad Akram
MR. Razzaq is
the Account Manager of R.M Fabrics Textile Mill.
MR. NAVEED M. SHEIKH
Mr. Naveed M. Sheikh is Tax and
director of R.M Fabrics Textile Mills (Pvt.) Limited.
Production Accounting
& Management System
R.M FABRICS production accounting and management system
not only ensures consistency in the operations but also helps to manage orders
on a micro level. In-house developed software provides great tools to R.M
FABRICS production team for monitoring
production processes, production planning, and conducting periodic audits to
reduce possible delays and coordination snags along with achieving a greater
degree of reliable inter-departmental information exchange.
Production Capacity &
Capability
With the installed capacity of 120
looms, the plant can produce more than 1,500,000 Linear Meters per month, with
a wide variety of fabrics; from percales to satins, from twills to drills, from
rip stops to high thread count fabrics, stretch fabric and much more.
All looms have a high speed
connectivity R.M Fabrics it through Local Area Network along with being
Web-enabled. R.M FABRICS customers will
be able to monitor looms allocated to their contracts, and also view what
articles are being run on what looms and at what efficiency, whereby
correlating the delivery snags, if any, on one hand and quality related issues
on the other. For this organization customer confidence is the key to success,
and providing this transparency to their customers can R.M Fabrics itate the
business on the commercial side as well as providing R.M FABRICS production team to strive for either improving
their performance or marinating the quality which is for the satisfaction of
the clients.
Inspection System
R.M Fabrics Industries (Pvt.) Limited is the pioneer in
the entire Indo-Pak region in deploying the Uster FabriScan in its R.M Fabrics ity.
The FabriScan replaces the traditional manual inspection by a far more
consistent and objective data collection. This system is capable of inspecting
Fabric production of a 198 looms R.M Fabrics ity. Deploying this machine in
this R.M Fabrics it was a well thought-out decision as this system is not
subject to fatigue, downtimes, or outside influences. It provides consistent
checking the entire quantity of fabric fed through it. There is no negligence
factor, no favors to be made, no rules to be compromised besides providing a
big pool of information that is humanly not possible. All faults are “UV”
tagged so that mending operation can be performed (if necessary) at the exact
location of the fault.
The machine can be programmed to
inspect as per the requirements of the customer and those criterion saved for
future reference and use. The inspection reports can be made available to
client on the web so that pre-screening of their consignment can be done
timely, effectively and in-synchronization with their production plan. In order
to cater for our direct Dye-House customers, we have the “CUT OPTIMIZATION”
option available. As soon as the inspection is complete, the system performs
the optimization process and suggests the best possible way to cut the fabric
to get the highest number of pieces of the Optimal Quality.
Power Generation &
Heat Recovery System
R.M Fabrics Weaving Mills is fully-contained and
self-sufficient R.M Fabrics it with its in-house continuous and reliable power
generation R.M Fabrics ity with 100% backup power arrangement. The Power
Generation department with its Heat Recover System is designed to generate
enough hot water to fire the chilling system for the entire R.M Fabrics ity,
along with producing more than 50% of the steam required for the sizing
operation.
Memberships
APTMA (All PAKISTAN TEXTILE MILLS
ASSOCIATION).
Products
Yarn
The company is producing 100%
cotton yarn, 100% Polyester yarn, 100% Viscose yarn and mixed yarn of various
counts ranging from coarser Number English 20 count to finer Number English 80
count.
Fabric
R.M FABRICS is producing Grey Fabric with following fiber
types, for abbreviation’s detail see Glossary:
Organizational
Structure
The concept of an organization
chart shows what positions exist, how they are grouped and who reports to whom.
The organizational structure should
be designed to provide both vertical and horizontal information flow as
necessary to accomplish the organizational overall goals. If the structure
doesn’t fit the information requirements of the organization, people will have
either too little information or will spent time on processing information that
is not vital to their tasks, thus reducing effectiveness.
R.M Fabrics Group’s structure is a hybrid of divisional
and functional structures; divisions are based on two products Yarn (Spinning R.M
Fabrics it) and Grey Fabric (Weaving R.M Fabric it).
Group Profile
§
Name of
Business:
R.M Fabrics
§
Principal
Place of Business:
18-KM, Khanewal Road ,
Multan .
§
Telephone
: +92 41 2624364
§
Fax:
+92 41 2649710
§
E-mail:
rsassociates1@live.com
§
Contact
Person:
Mr. Haji Muhammad Akram
§
N.T.N:
0105349-3
§
G.S.T:
04-07-5208-726-82
Nature
of Business:
Manufacturing of textile fabric
R.M Fabrics Industries (Pvt.) Limited
R.M FABRICS consists of two divisions Weaving &
Spinning; following is the top positions in R.M FABRICS .
See Annexure 1.2
Accounts Department
Accounts Department keeps track of
all transactions. Each and every sales confirmation note and purchase
confirmation notes come to Accounts Department for making timely payments and
recovery of money from buyers.
Internal auditing is also another
responsibility of Accounts Department for smooth and clear handling of
operations.
Political Instability
The political situation of Pakistan
is not satisfactory. Due to the rapid change in the Government every government
sets its own new trade policies.
Govt. should apply sustainable
policies for the beneficial of the exporters as well as the investors.
Economic situation:
The economic condition of Pakistan
can also affect the foreign investors increasing inflation rate make the cost of
production high and thus reduce the profit margin of the investor.
Social situation:
The change in the lifestyle of the
people affects the growing demand of the R.M Fabrics products. The change in
the lifestyle and needs in different demographics also affect the demand of the
customers.
Technological factor:
Technological advancement in all
the sectors of the country has changed the entire socio-economic environment.
Especially in the textile sector there is a lot of technological development.
R.M Fabricss excellent computerized
machines and devices have made extension in its present setup of well advanced
technology imported from Japan ,
Germany and France .
MARKETING STRATEGY
R.M FAbricsis a group starting from
1950’s which means that it is an old and pioneers of Textile industry in Pakistan .
On its purchase side as I have worked for a whole week in Yarn Procurement
department of the Group, which is a small branch of Marketing department. I
found their business to be such a vast that they ordered their raw material on
telephones, they made contracts with the new companies and those companies
having already contracts had no need to made. The main which were daily paid
were mainly to the ICI for polyester and then to companies like Nishat, Sitara
Textiles and many more companies and groups like that. Their fiber is very
famous not only nationally but internationally as well.
Secondly on Europe
sector this group is very well known as they purchase machinery from them and
then they supply Methane to them, which is used in mixing with petrol. Though
it is a by-product of sugar sector yet it is branch of the same company. This
is helpful for the Textile division too.
The past year has been tough for
the textile industry as competition is increasing steadily and margin of profit
is becoming smaller day-by-day. Our competitors from Asia
have come up in a big way with lower prices resulting from lower overhead,
cheaper and better raw materials and machinery.
Countries like China , Indonesia ,
India and Bangladesh played an active role in
the fabric market. Improvement in quality and production capability was the
main area of concentration.
Market for Yarns and Grey fabrics
was diversified to increase the customer base and reduce dependency on the Far East . In this effort business with Malaysia , Korea ,
Taiwan , UK and South America
was initiated in case of Yarns.
In case of Grey Fabric market
business was initiated in South Africa ,
North America, Japan , Italy , France , and Sri Lanka etc. Product
range was also increased to cater to the differing needs of the buyers. Fancy
and special items like Dobby Designs, Bedford Cords, and Caviar Twills and
stretch fabrics were developed which are being sold at premium prices.
R.M FAbrics has constantly updated
our machinery, replacing old machines with new ones upgrading the existing
set-up, leading to better efficiencies and quality products.
Leaving behind the traditional way
of doing business and in our journey towards excellent it has consistently
expanded its buyer base and explored the different markets around the world.
Keeping in view demand of the World
market, R.M Fabrics pursued its strategy of value addition and reducing the
dependency on Grey Fabrics and Grey Yarn.
Having the foresight to assess that
in coming year’s value addition will be the thing of the future, R.M Fabrics
worked towards the achievement of its goal of future increasing its capability
in value addition.
The export of processed fabric and
made-Ups has shown market improvement as compared to last year.
It has placed us successfully in
the middle to upper end of the market. Our strength in Europe
is the curtain division.
This included yarn dyed dobbies,
engineered confections, different finishes and embellished products. The plan
is to continue with this winning strategy and at the same time we are trying to
find new clients in the high end.
We are also exploring business
opportunities in countries like Spain
and France
where R.M Fabrics has very little business at the moment.
R.M Fabrics is in the process of
updating its machinery to cater the needs of the wider width fabric requirement
for USA
bedding business. is also taking p the social accountability issues very
seriously, which are so dear to the American consumers. A lot of big brand US
companies have visited us and are discussing the possibilities of a joint
venture. R.M Fabrics
The opportunities are limitless, we
have to review and analyze them very thoroughly to associate with the right
people in the long run. In shorter term we are building a small amount of
quota, which will give us recognition as a bedding supplier.
R.M Fabrics is very strong in
non-quota categories like curtain and table linen. These categories are best
served with new product development (NPD). R.M Fabrics will coordinate the
effort for NPD by all markets to optimize results. R.M Fabrics has achieved the
highest sales in 1999-2002 for North America
market.
On top R.M Fabrics has developed
more direct and closer relationship with its end customers. Oceanic has been
our most lucrative and mature marker. In business terms it is our “cash cow”
market.
Primarily due to being a non-quota
market it had no real limitations in this market. Despite economic problems in
that region, it has maintained our sales figures in the year under review. This
market is a good design source for other markets, which is helping us to
maintain our print volumes.
Middle East market is composed of South Africa and the new emerging markets like
the UAE, Egypt , Saudi Arabia ,
and Jordan etc. R.M Fabrics has dedicated new staff with fresh energy for the
emerging market.
They have successfully broken the
ground and we have very strong faith that these markets will give us good
volumes in the near future. We are also targeting printed apparel business for
the first time. The latest addition is the most ambitious Apparel Dyeing plant
setup in Raiwind Mill, which has started its production.
The effectiveness and productivity
of this plant will be further enhanced, as R.M Fabrics moves towards becoming a
more vertically integrated organization.
R.M Fabrics has increasing its
profitability by working efficiently, procuring better raw material and most
importantly kept a very close association with its customers.
It visits its business partners
frequently and provides them with the best service possible. All of the above
mentioned points led to strengthened relationship with its business partners
making it very difficult for its competition to penetrate into its market
share.
R.M Fabrics has provided its staff
with better working environment and R.M Fabrics ities, which enhances its
efficiency and output.
At R.M Fabrics, it is prospering
due to its professional commitment towards excellence and giving the best
results at all times and against all odds. Its marketing and production team
co-ordinates all the time and its focus remains on maintaining its position as
the market leader in the textile sector of Pakistan .
Competitive Strategy
As for as R.M Fabrics Group is concerned its own name is its
competitive advantage. Being an old group it has its own name in the field of
Textile as well as sugar. As I have told in the above segment that it has
business of Methane gas in Europe it is its
competitive advantage. As dealing in one different side gives you edge over
competitors in other field.
Furthermore, its financial assets
are also an edge for the group. As being late in paying any party makes future
problems which result in delivery of any product to be late and resulting in
bad image of the company.
R.M Fabrics group buys raw material
from all the groups like Nishat, Sitara Textiles, Kohinoor Textiles and many
more companies like that I cannot name all of them as it is a huge number.
Which automatically makes links better and which tells its mostly products are
exported. And for sure they are of finest quality.
It’s one competitor is the Rupali
group.
PURCHASE ACCOUNTING
SYSTEM
Purchase Procedure for Mill
When a Floor Shop in-charge
(Foreman on the maintenance and Head Jobber on the Production side) needs to
purchase one or more items to faR.M Fabrics itate his sphere of work, he will
fill out a PDN. A copy of PDN used in our company appears in Appendix 999. The
PDN has three leafs. First copy is for the Purchase Department, second for the
Store at Mill, and third for the Department originating the demand. A good
quality Carbon Paper should be used so that even the last copy is legible.
At the initial stage there are six
columns that are filled by the authorized staff of the concerned
Department/Section. Those six columns being Department, Sr. #, Item Code,
Description, UOM, and Quantity Demanded.
The company is divided in to five
Consumption Departments. This division is done in order to simplify
identification of consumption patterns, allocation and analysis of wages &
salaries, and convenience in Budgeting. The Departments namely are:
Sr. # Departments Code
1) Head Office 01-00
2) Administration 02-00
3) Spinning 03-00
4) Services 04-00
5) Residential R.M Fabrics 05-00
The Department/Section code format
adopted by our company is 99-99.
99-99
Department Section
Main Departments always have “00”
in place of section designator. For example, 02-02 signifies that the
Department is Administration and the Section is Time Office. However, when we
want to refer to the Administration Department the code used will be “02-00”,
meaning that the code relates to a Main Department.
A Store Item Code List (SICL)
sorted on Item Code as well as Description also containing the Unit of Measure
(UOM) of each item in front of the Description is supplied to the Store
In-charge, Manager (P&A), Electric Engineer, Mills Manager at the Mill, and
Purchase Officer at the HOL. New Items added to Store Inventory (SI) from time
to time will be added manually to the list by those who have been issued the
SICL. At the beginning of every Quarter a new SICL be issued to all concerned.
PDN No.: This is a sequentially
controlled five digit distinct number allocated to each PDN document.
Starting with 00001 to the first
PDN of the financial year up to 99999 during that financial year.PDN numbers is
controlled by the Store In charge in the PDN Number Control Register. If HOL
issues a PDN, the Purchase Officer will ask the Store In charge to allocate his
demand a PDN Number. Next number in sequence will be allocated which will be
written on the PDN by the Purchase Officer. The Store In charge will make a
note of this that the PDN was made by the HOL staff.
Department: The Section that makes
the PDN fills-in its complete code. If Ring Maintenance is filling the form, it
will enter the code 03-10 signifying that Sub-Section “Ring Maintenance” of Spinning
Department is demanding what is endorsed in the PDN. The Sub-Section’s
description will be written in front of the blank space provided for
description. The Main Department’s name will not be mentioned in this space.
Sr. No.: The first column to be
filled in a PDN will be Serial Number that appears in an abbreviated form (Sr.
No.). Under this head, a whole-number in a sequential order will be filled-in
for keeping a count of item demanded in a particular PDN. It will always start
from 1 and go up to a maximum of 9, as there is a provision of only 9 rows in a
PDN for entry of items.
Item Code: For various reasons
including statistical analysis and MIS the Item Code has been broken into three
numeric parts, each part separated by a dash “-”.
The Item Code adopted in our
organization is in the format 99-99-999. Store Code combines with the Item Code
to form the ITEM CODE.
99-99-999
Store Section Item Number
Store Sub-Section
PROCESS OF YARN PRODUCTON
Production manager services the
daily production schedules and try to work according to the demand to schedule.
There are many steps involved in production of the yarn.
BLOW ROOM
The first step is that the raw
cotton is sent to Blow room for the quality of the cotton. Then it is sent to
the Lab for quality check. Here basic quality and other contents are checked in
proper form. If one kg cotton is put into this room only 600 grams cotton goes
into further production process and rest goes in wastes. Here following are
wastes excluded,
B/R Gutter
Dropping
CARDING
In this step the cotton is carded.
The production manager checks the cotton and it comes in the drums type
containers. These drums rotate and cotton comes out in specific form called as
“pones”. Here about 5% cotton goes in the shape of waste. Waste extracts from
this process are called by;
Card fly
COMBING
In this step the cotton goes for
combing. Combing is a process to comb and wax the cotton for softness purpose.
Following wastes are excluded from cotton in this process;
Short Fiber
Comber Noel
SIMPLEX
After the attaining of Cotton from
Card and Comb processes, which is also weak this is further passed back to blow
room process called Roving and then cotton is sent to Ring process.
RING
In this step small pones are
developed for further process and wastes are made out named;
Phnemaphil
AUTOCONING
In this step the manager in
specific intervals checks the quality of carded pones from which yarn is
produced in shape of cones by passing through machines for this purpose. Here
also some wastes are extract called;
Oily hard waste
Hard waste
PACKING
Cones manufactured in proceeding
step are now kept in moisturize room for absorbing required moisture. Cones are
packed into bags or cartoon according to customer requirements.
PURCHASE DEPARTMENT
The purchase department makes all
purchases. Every demand from different departments for different items is
forwarded to store and from here it is forwarded to purchase department if needed
to purchase. It has a main store in factory.
WORK DONE DURING
INTERNSHIP
During my internship, I worked in
the following departments.
•Accounts
•Marketing
Account department
In account department, I managed to
understand the flow of transaction, preparation of vouchers and ledger posting.
Preparation of vouchers
In account department under the
supervision of concerned officers, I came to know different type of vouchers
being prepared and their process of preparation. Vouchers are written evidence
of any business transaction. The different type of vouchers being prepared by
the account department of R.M Fabrics is as under,
•Cash payment vouchers
•Cash receipts vouchers
•Journal voucher or adjustment
vouchers
Now I will discuss these vouchers
one by one:
Cash Payment Vouchers
Being a public limited company cash
payment vouchers are used for recording the expense of less than five thousand.
These types of vouchers are prepared when cash payments are made against small
expenses i.e. repair, entertainment etc. in order to record the expenses
following entry is passed:
Account code name of expense
(debit) Amount
Cash account (credit) Amount
Evidence of expense is attached
with the cash payment vouchers.
Cash Receipt Vouchers
These types of vouchers are prepared
when the cashier on behalf of the R.M FABRICS is receiving cash. However, these
types of vouchers are small in quantity because majority of transactions are
done by bank. On receipt of cash, cashier prepared the cash received slip.
Account officer prepares voucher on the basis of cash receipt prepared by the
cashier. In order to book the transaction the following entry is passed in the
books.
Account code cash account (debit)
Amount
Income A/C or receivable A/C
(credit) Amount
Account code Bank A/C (debit)
Amount
Cheques clearing A/C (credit)
Amount
ADJUSTMENT VOUCHER OR
JOURNAL VOUCHERS
- These types of vouchers are generally prepared in the following circumstances;
- Purchase on credit
- Writing off assets i.e. depreciation store consumption etc.
- Rectification of mistakes or omissions
- Now I discuss them one by one
- Purchase on credit
- Generally raw material, stores and spares are purchased on credit. In order to account them for the journal voucher are prepared by the concerned account officer
- Account code Purchase A/C (debit) Amount
- Account payable A/C (credit) Amount
- Copy of the invoices is attached with vouchers;
Writing off Assets
- These journal vouchers are prepared in order to change the assets to expense for the preparation of monthly accounts.
- To account for depreciation of fixed assets:
- Account code Depreciation A/C (debit) Amount
- Accumulated depreciation A/C (credit) Amount
- To account for the raw material consumption:
- Account code raw material concerned A/C (debit) amount
- Raw material store A/C (credit) amount
- To account for store consumption:
- Account code store concerned A/C (debit) amount
- Store and spares A/C (credit) amount
- To account for store consumption:
- Account code store concerned A/C (debit) amount
- Store and spares A/C (cedit) amount
- To account for accrued expenses:
- Account code expense A/C (debit) amount
- Account payable A/C (credit) amount
- In additional to above referred kinds journal voucher is also passed to rectify the mistakes made in voucher preparation or posting.
Marketing department
The main purpose of this department
is to locate buyers through agents. So marketing starts from locating the
buyers, making contract, opening of LC, shipment and in last payment is
received.
Duties
As I have told above that I had
prepared vouchers of different types. Then I used to take vouchers of Mr.
Tahir, Miss Shazia and Mr. Ramzan to audit and brought back audited vouchers
from the Audit. Copied cheques whose payments were to be made on that day. Then
I brought a few times Invoices for sales tax from marketing department.
Maintained record of filing with Mr. Farooqui. Then in Yarn Procurement I made
worksheets for the parties who do not have tax exemption certificate and their
tax has to be deducted. Next in purchase department, I had only worked for
filing their GRN’s and maintaining them in a serial manner. I have attended
calls for a person not seat or else.
Accomplishments
As an Internee I have done all the
works diligently which I have mentioned above. Instead I had done other works
as well which a person on the job never performs, like someone asks me to take
vouchers from Audit like I am his/her Assistant I had done that and never said
no. As I have seen those employees which went to Audit and the other asked to
bring my vouchers as well and the person says no I have my own work you should
better go yourself. That is the thing which I wanted to share in this regard.
New Knowledge Acquired
One thing regarding new knowledge
is what I have shared in Accomplishments. Next one important thing regarding
knowledge acquired is that what you are studying is not related to the job
duties you are doing are in future you have to do honestly. You have to
understand that work from start, in case of an employee leaving a company and
joining other he also will have to understand the work in new company. I have
got a lot of sense regarding working in an organization where everyone is
working out for cutting your roots. How to work in a conservative environment!
How to behave in any situation! How to negotiate with any person on job!
Problems Encountered
Well I don’t have to face as many
problems as I will have to face when I will go on job. First few days were hard
but I cannot say there was any problem. Employees there were very cooperative
and they asked me to ask as many times about a thing till you are not cleared
about that. They guided me on every issue and asked me as/like a big brother to
learn as much as you can. I am really thankful to all of them.
Impact of Experience on
my Career
This experience definitely effects my
career positively. As I would not have been come to know about the atmosphere
of any organization, this experience has told me a lot about environment of
organization and behavior of different type of people. All of this edge goes to
my Institute’s good understanding about students future.
Chapter 2
Management Hierarchy in R.M FABRICS

Departmental Hierarchy in R.M Fabrics apparel division
R.M Fabrics is consisting of the following
departments:-
·
Merchandising
·
Production Planning & Control (PPC)
·
Industrial engineering
·
production
·
Cutting
·
Stitching
·
Finishing
·
Clipping
·
Packing
·
Shipment
·
Quality assurance
·
Quality control
·
Human Resource
·
Information Technology
·
Procurement
·
Finance
·
Forwarding
·
Stores
·
Marketing
·
Transportation
·
Compliance
·
Washing
CHAPTER NO3:
PRODUCT’S OFFERED BY R.M FABRICS
3.1:Yarn
R.M Fabrics Spinning is capable of producing more than 35,000 lbs of
Combed & Carded ring spun yarn from 6/s to 40/s count. Spinning is
equipped with state of the art machines from Japan ,
UK and Switzerland .
R.M Fabrics yarn is famous for its consistent quality because of stringent QC system and most modern lab equipments.
R.M Fabrics yarn is famous for its consistent quality because of stringent QC system and most modern lab equipments.
3.2:Fabric
One of the largest Fabric facility in Pakistan
having the capability to produce all kinds of knitted fabrics in 100% cotton
& blends.
¨
Single knit
·
Single Jersey
·
Pique
·
Fleece
¨
Flat knit
·
Collar & Cuffs
·
Flat Knit Panels
¨
Strippers
·
Feed Striper
·
Auto Striper
·
Engineered Striper
¨
Double knit
·
1x1 Rib
·
Variegated Rib
·
Interlock
¨
Textures
·
Herring Bones
·
Pique Jersey
·
Waffle
·
Mini Jacquard
·
Thermals
3.3: Garments.
R.M Fabrics is a leading apparel company in Pakistan
having expertise & machinery capable of transforming customer ideas into
superior quality garments, which are taken as the most famous brands in the world.
·
Loungewear
·
Active wear
·
Sleepwear
·
Sportswear
·
Underwear
·
Athlete
Chapter No.4
My Job duties and my Own work
First Week I
go to directly in finance department. In the first week in this department I
learn about the different document related to payment through voucher likely,
entertainment, freight, cargo service bill, etc and learn about making voucher
of amount less then10,000 , all
these payments are made through cash payment vouchers this voucher includes
different heads which are given below:-
Name of the employee
Date
Voucher no
Code of the employee
Department
Designation
Amount of Payment in words and
figures
This voucher is being signed by the Assistant Manager, DM, Senior Manager
after the verification of voucher.
Second week In second week I site under the instructions
of Muhammad Hammad (Assistant
accountant) of finance department he deals all types of salary and wages
payments his responsibilities are verify the salary, wages, semi contractual
payments, incentive payments, overtime payments, commission payments,
compliance audit, maintaining FOH details, Record keeping.
The first head
which I learn about it is salary first of all it includes normal salary then
salary arrears vouchers these vouchers are maintain when the salary of a person
in arrears. After it missing salary vouchers it maintain due to payment of the
salary of that person who was not get permanent code and he is in the trial
period and holds temprary code. After missing salary vouchers another voucher
is missing attendance voucher these payments due to the missing attendance of a
person then the payment of these missing atandance through the missing
attendance voucher. Salary comparison is next part it include the comparison of
basic salary of previous month and current month.
The second head
is wages there are two types of the wages 1st is piece rate payment
in piece rate payment the payment made on work done by the worker or payment on
the basis of per piece made by the worker the payment is made after 15 days in
this type the 2nd type is daily payment in daily payment the payment
made on daily basis the point to be noted that in above two moods of payment
does not include any other benefit like gratuity or benevolent fund.
The third head is
semi contractual payments it includes half salary and half contract like piece
rate or daily basis it also does not includes any other benefit.
The fourth head
is incentive payments it includes Sunday incentives which are made on the basis
of worked on Sunday. Leave encashment payments this payment is made on less
then 7 leaves in a year. Allowances are also paid to the employees on basis of
performance and on the basis of level of job like AM, DM, GM, DGM and mangers.
These allowance includes Fuel and mantinance allowance, entertainment
allowance, daily allowance, trevelling allowance, mobile bill allowance, and
misc allowances.
The fifth head is
overtime payments these payments are made on the base of doing overtime it is
only for workers, drivers, security guards and blue color employees.
In this week I also learn about oracle and OPD
which includes Employees tracing details, personal information, benefits,
allowances and promotions etc.
Third week: In Third week I site under
the instructions of Mr Adnan (Accountant) his responsibilities are:-
Verify all utility bills and general bills and send to head office
Monitor and signed all gate passes
Verify employee fuel and telephone bills
Verify companies vehicles, blue sky, petroleum bills
Verify company courier bills
Verify accessories and general purchase bills
In This week I learn about the AMS,The AMS
use in finance department because all type of purchasing related to
organization purchase by AMS , There are two main head of this system like
GERNAL & Accessories. The first head is gernal and manage the all gernal
things such as furniture, stationary, and some other things.
Fourth week:I go to the second
table, who deals the accessories, In
this head accountant check the accessories , if accessories more needs then
finance department prepare the purchase order and forward the procurement department .
such as button, packing box & bag , and other things or called
accessories.
In this week I also site under the
instructions of Mrfarooq (Accountant) his responsibilities are check and verify
bills of procurement accessories, dyeing, courier and reconcillation with
outside partners.
In this week I
learn that how to check and verify all the bills and what is the procedure of
send these bills to the head office.
Fifth weekIn fifth week I site under
the instruction of Mrhammadnazir he deals purchase order and shipment related
procedures in this week I also lean about AMS which includes all the record of
all invoices of shipment items and the purchase orders of the buyer company.
After it I also learn about the record keeping in general journal and posting
the balance in ledgers and trail balance also its effect on balance sheet this
record keeping maintain through AMS.
Sixth week: In the final week I site
under the instructions of different persons and I learn from senior officers
about provisional P & L account, and sales. In this last week I also
collect the information about the products of the company, customers and contacts
of the company and conduct SWOT analysis, trend analysis, critical analysis,
horizontal analysis, vertical analysis and ratio analysis. After it I conduct
conclusion and give suggestions for the benefit of the company.
Chapter 5
SWOT Analysis
Strengths:
- ISO 9001-2000:
- Strong Security System
- High quality product
- Latest mechanized machinery.
- Tremendous market positioning
- Highly qualified and skilled management
- Highly Motivated Workforce
- Adequate financial resources
- Competitive advantage
- Own power generation plant
Weaknesses:
- High cost of production
- Centralized decision making
- Less promotional activities
- Organization Can expand product lines
- Organization Can capture new market segments around the world
- Organization Can reduce the cost by proper utilization of resources
- Organization Can hire more well-educated and experienced person
Threats:
- New Entry of competitors
- Buyer needs demands changes
- Political instability
- Change of government policies
- Globally Economic instability
Detail
of SWOT Analysis
Strengths
- ISO 9001-2000:
R.M FABRICS is certified under ISO
9001-2000 and so it meets the requirement of international standard and has a
value in the mind of concern people.
- Strong Security System
R.M FABRICS has a greater security
system. There are different hidden security cameras which capture all the
moments.
- High quality product
R.M FABRICS is using advance
technology like they have modern machinery by which the quality of product
produced is very high.
- Latest mechanized machinery.
They are using modern looms which
they have purchased from Japan ,
Germany and France .
And by using that latest machinery the productivity of the employees are very
high.
- Tremendous market positioning
R.M FABRICS is one of the Pioneer
Textile Group in the Pakistan
so it has got the position in the mind of its customer. And being an old
textile company people are loyal with it. R.M FABRICS has a better position in
the mind of its customers.
- Highly qualified and skilled management
The management of R.M FABRICS is
skilled they have hired the foreign graduate people in their management and
also experienced people from all over the country.
- Highly Motivated Workforce
They are providing better pay to
their employees and also bonus to them which motivate the workforce and they
are doing well at work setting. Apart from that they are giving their employees
faR.M Fabrics ities of Convenience like personal car along with fuel provided
by the company too, which is a big deal for motivating the employees.
- Adequate financial resources
The owners of R.M FABRICS are one
of the richest persons of the Pakistan
and they have more plant and investment in other industries like Sugar Mills,
and Share Market. They have adequate financial resources to meet their
requirements.
- Competitive advantage
Because it is an old textile
originating from 1950’s and it has still kept its position in the textile
market on all competitors nationwide, which is its competitive advantage.
- Own Power Generation Plant
They have own power generation
plant and R.M FABRICS is the pioneer in the private organization who start the
power generation.
Weaknesses:
- High cost of production
The production cost is high because
of un-proper utilization of resources.
- Centralized decision making
The decisions are made by the upper
management which is weakness of the R.M FABRICS because they have not any
proper idea about the prevailing situation and their decision can be
un-fruitful for the company.
- Less promotional activities
The advertising and promotional
cost of the R.M FABRICS is very low it can take advantage for more turn outs.
- Organization can expand Product Lines
Currently the R.M FABRICS is not
dealing in knitwear they can expand their product line by producing knitwear.
They have plants and the extra cost for the production will be low for R.M
FABRICS. They also have better market repute.
- Organization can reduce the cost by proper utilization of resources
If the cost of different matters
which are not been utilized properly, is controlled by the R.M FABRICS
management they can produce more at less costs. It has to develop a further
systematic process for controlling and managing resources.
- Organization can hire more well-educated and experienced person
They can take advantages by hiring
more skilled people and they should hire young, fresh and energetic staff for
their betterment. Because being human, you always have the room for betterment
in any aspect.
Threats:
- Buyer needs demands changes
Because of the research &
development the design and the product of R.M Fabrics is just satisfactory as
compared to competitors in the global environment and they are not fulfilling
the demand of customers.
- Political instability
Political instability effects the
R.M Fabrics because of the quota system, Government can restrict the Company to
export.
- Changed of government policies
Government policies are changing
day by day so it is always a threat for not only R.M Fabrics but for any
company to survive in such a environment.
- Globally Economic instability
Because of the economic instability
the R.M Fabrics and the “Dumping system” which is rising on daily basis in the
world can create many problems for the company and any uncertainty in the world
like 9/11 may also affect its overall exports.
CHAPTER NO 6.
Financial Analysis
The financial analysis of the
company presents us the true picture of the company and its performance
regarding the utilization of resources, worth and its profitability. Following
are the types of analysis:
6.1: Profit & loss A/C
For the year
ended June 30,
Description
|
2012
Rupees in thousands
|
2011
Rupees in thousands
|
2010
Rupees in thousands
|
Net Sales
Cost of sales
|
18,524,930
(15,552,188)
|
14,720,830
(12,985,511)
|
10,946,180
8,851,416
|
Gross Profits
Distribution Cost
Administrative
Expenses
Other operating Expenses
Total Operating expenses
|
2,972,741
(828,796)
(283,558)
(53,016)
1,165,370
|
2,635,319
(836,458)
(219,050)
(94,351)
1,149,859
|
2,094,764
605,061
160,057
71,077
836,195
|
Operating Profit
|
1,807,372
|
1,485,460
|
1,258,569
|
Other operating profit
Profit from operations
Finance cost
Profit before taxation
Provision for taxation
|
60,649
1,868,021
(923,074)
944,947
(214,978)
|
14,242
1,499,702
(595,274)
904,428
(143,533)
|
11,397
1,269,966
719,855
550,111
98,405
|
Profit after taxation
|
729,969
|
760,895
|
451,706
|
BALANCE SHEET
As at June 30:
ASSETS
|
2012
Rupees in
thousands
|
2011
Rupees in
Thousands
|
2010
Rupees in
thousands
|
Non Current
Assets
Property plant
&equipment
Long term
advances
Long term
security deposits
|
4,669,160
3,738
1,7481
|
3,942,511
3,188
8,842
|
3,149,557
4,816
12,242
|
Total
|
4,690,379
|
3,954,541
|
3,166,615
|
Current
Assets
Store spare
parts and loose tool
Stock in trade
Trade debts
Loan and
advance
Shorts term
deposits and payments
Other
receivable
Cash &
bank balance
|
631,081
4,895,990
2,964,896
185,345
291,671
609,07
701,416
|
484,809
2,789,329
3,538,815
205,052
248,099
594,396
482,074
|
432,437
1,727,771
3,197,857
146,124
180,689
449,220
321,026
|
Total
|
10,279,413
|
8,342,574
|
6,455,124
|
Total
Assets
|
14,969,792
|
12,297,115
|
9,621,739
|
LIABLITIES:
NON CURRENT
LIABLITIES:
Long term
financing
Liabilities
against assets
Deferred
liability
|
1,254,840
110,683
223,885
|
1,463,491
118,152
185,886
|
1,672,877
128,071
148,770
|
Total
|
1,589,408
|
1,767,529
|
1,949,718
|
CURRENT
LIBILTY:
Trade &
other payable
Accrued
Mark-up
Short term
borrowings
Current
portion of non-current liability
Provision for
taxation
|
2,012,273
183,842
6,096,208
705,285
214,978
|
1,822,699
137,069
4,320,052
432,086
143,533
|
1,201,683
196,958
3,285,109
369,485
98,405
|
Total
|
9,212,586
|
6,855,439
|
5,151,640
|
Equity
&share capital
Issued,
subscribed &paid up share capital
Reserves
|
1,075,000
2,713,378
|
1,141,667
2,152,708
|
900,000
1,238,446
|
Total
equity
Surplus on
revaluation of operating assets
Deferred
income on sales
|
3,788,378
379,420
------------
|
3,294,375
379,420
352
|
2,138,446
379,420
2,515
|
Total
liabilities+ Equity & share capital
|
14,969,792
|
12,297,115
|
9,621,739
|
Ratio analysis
Ratio analysis
is a shortcut method of expressing relationships among various items on the
financial statements. However, ratios are not substitutes for looking deeper
into the financial position of company. In the
analysis of R.M Fabrics
Textile Mills we found the
following ratios:
·
Net profit ratio
·
Current ratio
·
Earnings per share Ratio
·
Loan on assets ratio
·
Account receivable turnover ratio
·
Return on equity capital
·
Operating ratio
·
Operating profit ratio
·
Total assets turnover ratio
·
Debt ratio
·
Debt on asset ratio
·
Operating expenses ratio
·
Return on total assets
1.Profitability ratio:
Net profit ratio
Net
profit after tax / Net sales x 100
Description
|
2012
|
2011
|
2010
|
Net profit after tax
|
729,969
|
760,895
|
451,706
|
Net sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Net profit ratio
|
3.94%
|
1.09%
|
4.13%
|
Explanation
In 2010 profit observed is 4.13%. In 2011 profit decreasing trend is observed
and the profit goes down to 1.09%. In 2012 increasing trend is observed and the
profit rose to 3.94%.
2.Liquidity ratio:
Current Ratio: Current Assets / Current Liabilities.
Description
|
2012
|
2011
|
2010
|
Current Assets
|
10,279,413
|
8,342,574
|
6,455,124
|
Current Liabilities
|
9,212,586
|
6,855,439
|
5,151,640
|
Current ratio
|
1.11
|
1.22
|
1.25
|
Explanation
Current
ratio show the size of the current assets as compare to current liabilities. It
measures the ability of the company to pay the short term financial obligation
of the company. I t is best if it is
1.5:1. It means it the assets are 1.5 as compare to liabilities
In 2010
current ratio is 1.25 which more than 1.
This is not very good relation ship between the assets and liabilities.
It should be 1.5:1 minimum. In 2011 current ratio is 1.22 which is more than
one. This is an alarming situation for the company because it can not
increasing. In 2012 decreasing trend is
observed and the current ratio decrease to 1.11. it also the more alarming situation for the
company because it could be decrease continuously.
3.Earnings per share Ratio:
Total current Assets / No of equity shares
Description
|
2012
|
2011
|
2010
|
Total current Assets
|
729,969,000
|
760,895,000
|
451,706,000
|
No of equity shares
|
125,000,000
|
125,000,000
|
125,000,000
|
Earning per share
|
5.84
|
6.09
|
3.61
|
Explanation.
In 2010, 3.61 rupees is earned by one share. The company remains in profit if one share is
purchased for one rupee. In 2011 slight
increasing trend is observed once share can earn 6.09 rupees. In 2012
decreasing trend is observed and one share can earn 5.84 rupees.
4.Loan on assets ratio
Total loans / Total assets.
Description
|
2012
|
2011
|
2010
|
Total loans
|
2,012,273
|
1,822,699
|
1,201,683
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Loan on assets ratio
|
0.13
|
0.15
|
0.12
|
Explanation
Loans to
Assets Ratio / Debt Ratio indicate how much percentage of the assets is
financed by the creditors. In case of insolvency of the company how much the
creditors are secured, It also indicates firm’s ability to pay long term debts.
If this ratio is low it is in the favor of the company.
In
2010 loan on assets ratio observed that
it is 0.12. In 2011 increasing trend observed and the ratio is rose on 0.15.
But in 2012decreasing trend observed and the ratio goes down to 0.13.
5.Account receivable turnover ratio
Operating cost/ operating revenue x 1oo
Description
|
2012
|
2011
|
2010
|
Total sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Account reciveable turnover
|
609,077
|
594,396
|
449,220
|
Account reciveable turnover
|
30.41
|
24.77
|
24.37
|
Explanation
A/R turnover means how many times our account receivables
are converted into cash in one year.In 2010 24.37 times our accounts
receivables are converted into cash. In
2011 increasing trend sis observed due to the increase in accounts receivables
24.77 times our accounts receivables are converted in cash. In 2012 slight increasing trend is observed
30.41 times our accounts receivables are converted into cash.
6.Return on equity capital Ratio
Net profit after tax / equity capital x 100
Description
|
2012
|
2011
|
2010
|
Net profit after tax
|
729,969
|
760,895
|
451,706
|
Equity capital
|
3,788,378
|
3,294,375
|
2,138,446
|
Return on equity capital
|
19.27%
|
23.10%
|
21.12%
|
Explanation
In2010 return on equity capital ratio is 21.12% in
2011increasing trend observed and the ratio rose up to 23.10% But in 2012
decreasing tren is observed and ratio falls to 19.27%
7.Operating ratio
Operating costs / operating revenue x 100
Description
|
2012
|
2011
|
2010
|
Operating costs
|
1,165,370
|
1,149,859
|
836,195
|
Operating revenue
|
1,807,372
|
1,485, 460
|
1,258,569
|
Operating ratio
|
64.48%
|
77.41%
|
66.44%
|
Explanation
Operating
ratio is the determination between the operating expense and operating income
of the year.In 2010 Operating ratio observed is 66.44%. In 2011 profit increasing
trend is observed and the Operating ratio rose up to 77.41%. In 2012 Operating
ratio decreasing trend is observed and the Operating ratio falls on 64.48%.
8.Operating profit ratio
Operating profit / Net sale x 100
Description
|
2012
|
2011
|
2010
|
Operating profit
|
1,807,372
|
1,485, 460
|
1,258,569
|
Net sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Operating profit ratio
|
9.76%
|
10.09%
|
11.50%
|
Explanation
Operating profit ratio is that ratio in which we find the
total operating profit of the following years In 2010 Operating profit ratio
observed is 11.50%. In 2011 profit decreasing trend is observed and the
Operating profit ratio falls to 10.09%. In 2012 alarming stage for the company
that the Operating profit decreasing and the ratio observed 9.76%.
9.Activity ratio
Sales / total assets
Description
|
2012
|
2011
|
2010
|
Net sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Total assets turnover
|
1.24%
|
1.20%
|
1.14%
|
Explanation
Activity
ratio includes the total assets turnover ratio. In this ratio we find the
turnover of total assets for the number of the years. In 2010 the assets
turnover ratio is 1.14%. in 2011 increasing trend observed and the ratio rose
up to 1.20% in 2012 it also the in creasing trend and ratio more rose up to
1.24%.
10.Debt equity ratio
Long term liabilities /Total assets x100
Description
|
2012
|
2011
|
2010
|
Long term liabilities
|
1,589,408
|
1,767,529
|
1,949,718
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Debt ratio
|
10.62%
|
14.37%
|
20.26%
|
Explanation
Debt ratio also called the debt equity ratio in this ratio
we calculate the percentage changes of total assets and long term liabilities
In 2010
the debt ratio is 20.26%. In 2011 decreasing trend observed and the ratio goes
down to 14.37% in 2021 it also the decreasing trend and ratio more goes down to
10.62%.
11.Debt to assets ratio
Total liabilities / total assets x 100
Description
|
2012
|
2011
|
2010
|
Total liabilities
|
10801994
|
8622968
|
7101358
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Debt to assets ratio
|
72.16%
|
70.12%
|
73.81%
|
Explanation
Debt to asset ratio also called the debt asset ratio in
this ratio we calculate the percentage changes of total assets and total
liabilities of the following years.
In 2009
the debt to asset ratio is 73.81%. In 2010 decreasing trend observed and the
ratio goes down to 70.12% in 2011 increasing trend observed and ratio rose up
to 72.16%.
12.Operating expenses ratio
Operating expenses / Net sale x
100
Description
|
2012
|
2011
|
2010
|
Operating expenses
|
1165370
|
1149859
|
836195
|
Net sales
|
18,524,930
|
14,720,830
|
10,946,180
|
Operating expenses ratio
|
6.29%
|
7.81%
|
7.64%
|
Explanation
Operating expense ratio is that ratio in which we find the
total operating expenses of the following number of yearsIn 2010 Operating
profit ratio observed is 7.64%. In 2011 profit increasing trend is observed and
the Operating expense ratio rose up to 7.81%. In 2012 the Operating expense
ratio decreasing and the ratio observed is 6.29%.
13.Return on total assets
Net profit after tax / Total assets x100
Description
|
2012
|
2011
|
2010
|
Net profit after tax
|
729,969
|
760,895
|
451,706
|
Total assets
|
14,969,792
|
12,297,115
|
9,621,739
|
Operating ratio
|
4.88%
|
6.19%
|
4.69%
|
Explanation
Return on total asset means that we find the relation of
net profit and total assets of the years.
In 2010
the return on asset ratio is 4.69%. In 2011 increasing trend observed and the
ratio rose up to the 6.19% in 2012 decreasing trend observed and ratio goes
down to 4.88%.
Horizontal Analysis:
Formula. Individual
year/Base year x 100
Horizontal analysis of the profit and loss
Account:
Description
|
2012
|
2011
|
2010
|
Sales
|
169%
|
134.48%
|
100%
|
cost of sales
|
176%
|
136.54%
|
100%
|
gross profit
|
142%
|
126%
|
100%
|
distribution cost
|
137%
|
138.24%
|
100%
|
administrative expenses
|
177.16%
|
136.86%
|
100%
|
other operating expenses
|
75%
|
132.74%
|
100%
|
|
139%
|
137.51%
|
100%
|
|
144%
|
118.03%
|
100%
|
other operating income
|
532%
|
124.96%
|
100%
|
profit from operations
|
150.01%
|
118.09%
|
100%
|
finance cost
|
128.23%
|
82.60%
|
100%
|
profit before taxation
|
171.77%
|
164.41%
|
100%
|
provision for taxation
|
218.46%
|
150.45%
|
100%
|
profit after taxation
|
741.80%
|
773.23%
|
100%
|
Explanation
In
horizontal analysis we compare base years items like sales, cost of sales etc
to the following index year and calculate the relative changes.
In the
given profit and loss account 2010 is our base year and 2011 and 2012 is our
index yearss
In 2011 sales increased to 34.48%. In 2012 increasing trend
is observed and sales rose up to 69%
In 2011
cost of sales increased to 36.64%. In 2012 increasing trend is observed and
cost of sales rose up to 76%
In 2011 gross profit increased to 26%. In 2012 increasing
trend is observed and gross profit rose up to 42%
In 2011 operating income increased to 18.03%. In 2012
increasing trend is observed and operating income rose up to 50%
In 2011 finance cost decreased to 18%. In 2012 increasing
trend is observed and finance cost rose up to 28.23%
In 2011 profit before taxation increased to 64.41%. In 2012
increasing trend is observed and profit before taxation rose up to 71.77%
In 2011 provision for taxation increased to 50%. In 2012
increasing trend is observed and provision for taxation rose up to 118%
In 2011 profit after taxation (Net profit) increased to
673.23%. In 2012 decreasing trend is observed and profit after taxation goes
down to 641.80%
HORIZANTAL ANALYSIS:
BALANCE SHEET:
ASSETS
|
2012
|
2011
|
2010
|
Non Current
Assets
Property plant
&equipment
Long term
advances
Long term security deposits
|
148%
78%
143%
|
125%
66%
72%
|
100%
100%
100%
|
Total
|
148%
|
125%
|
100%
|
Currents
Assets
Store spare
parts and loose tool
Stock in trade
Trade debts
Loan and
advance
Shorts term
deposits and payments
Other
receivable
Cash &
bank balance
|
146%
283%
93%
127%
161%
14%
218%
|
112%
161%
111%
140%
137%
132%
150%
|
100%
100%
100%
100%
100%
100%
100%
|
Total
|
159%
|
129%
|
100
|
LIABLITIES:
|
|
|
|
Non Current
Liabilities:
Long term
financing
Liabilities
against assets
Deferred
liability
|
75%
86%
150%
|
87%
92%
125%
|
100%
100%
100%
|
Total
|
82%
|
91%
|
100%
|
Current
Liabilities:
Trade &
other payable
Accrued
Mark-up
Short term
borrowings
Current
portion of non-current liability
Provision for
taxation
|
167%
93%
186%
191%
218%
|
152%
70%
132%
117%
146%
|
100%
100%
100%
100%
100%
|
Total
|
179%
|
133%
|
100%
|
Equity&
share capital
Issued,
subscribed &paid up share capital
Reserves
|
119%
219%
|
127%
174%
|
100%
100%
|
Total
equity
Surplus on
revaluation of operating assets
Deferred
income on sales
|
177%
100%
0%
|
154%
100%
14%
|
100%
100%
100%
|
Total
liabilities+ Equity & share capital
|
156%
|
128%
|
100%
|
VERTICAL ANALYSIS: Formula =Individual Item/ base
x 100
For the year ended June 30,
Profit & Loss Account:
Description
|
2012
|
2011
|
2010
|
|
100%
|
100%
|
100%
|
Cost of sale
|
83.95%
|
82.10%
|
80.86%
|
Gross profit
|
16%
|
18%
|
19%
|
Distribution cost
|
4.47%
|
5.68%
|
5.53%
|
Administrative cost
|
1.53%
|
1.49%
|
1.46%
|
Other operating Expense
|
0.29%
|
0.64%
|
0.65%
|
|
6.29%
|
7.81%
|
7.64%
|
|
10%
|
10%
|
12%
|
Other operating Income
|
0.33%
|
0.10%
|
0.03%
|
Profit from operation
|
10%
|
10%
|
12%
|
Finance cost
|
4.98%
|
4.04%
|
6.58%
|
Profit Before Taxation
|
5%
|
6%
|
5%
|
Provision for taxation
|
1.16%
|
0.98%
|
0.90%
|
Profit after Taxation
|
4%
|
5%
|
4%
|
BALANCE SHEET :
As at June 30:
ASSETS
|
2012
Rupees in
thousands
|
2011
Rupees in
thousands
|
2010
Rupees in
thousands
|
Non Current
Assets
Property plant
&equipment
Long term
advances
Long term
security deposits
|
31.19%
0.024%
0.12%
|
32%
0.025%
0.0007%
|
33%
0.05%
0.13%
|
Total
|
31.3%
|
32.7%
|
33.1%
|
Current
Assets
Store spare
parts and loose tool
Stock in trade
Trade debts
Loan and
advance
Shorts term
deposits and payments
Other receivable
Cash &
bank balance
|
4.2%
33%
20%
1.2%
2%
0.4%
5%
|
4%
23%
29%
2%
0.02%
5%
4%
|
4.49%
18%
33.2%
2%
2%
55
3.3%
|
Total
|
69%
|
67.3%
|
67.9%
|
Total
Assets
|
100%
|
100%
|
100%
|
LIABLITIES:
NON CURRENT
LIABLITIES:
Long term
financing
Liabilities against
assets
Deferred
liability
|
8.3%
0.7%
1.4%
|
12%
1%
2%
|
17.3%
1.3%
2%
|
Total
|
10.4%
|
14.3%
|
20.6%
|
CURRENT
LIBILTY:
Trade &
other payable
Accrued
Mark-up
Short term
borrowings
Current
portion of non-current liability
Provision for
taxation
|
13.4%
1.2%
41%
5%
1.4%
|
15%
1.1%
35%
4%
1.1%
|
12.4%
0.02%
34%
3.8%
4%
|
Total
|
62%
|
56%
|
55%
|
Equity
&share capital
Issued,
subscribed &paid up share capital
Reserves
|
7.1%
18%
|
9.2%
18%
|
9.3%
13%
|
Total
equity
Surplus on
revaluation of operating assets
Deferred income
on sales
|
25.3%
3%
0%
|
27%
3%
0.002%
|
22.22%
3%
0.02%
|
Total
liabilities+ Equity & share capital
|
100%
|
100%
|
100%
|
Explanation
In the vertical analysis of Profit & Loss we take the
sale as base.
In 2010 cost of sale was 80.86% of the sale. In 2011, 2012 increasing trend is observed
and cost rose to 82.10% and 85.95% of sale.
In 2010 G.P is 19% of sale.
In 2011, 2012 decreasing trend is observed and G.P fall to 18% and 16%
of the sale.
In 2010 operating expenses are 7.64% of the sale. In 2011,
increasing trend is observed and the operating expenses rose up to 7.81% of
sale. In 2012 decreasing trend is observed and the operating expense falls to
6.29% of sale.
In 2010 operating profit was 12% of the sale. In 2011
decreasing trend is observed and the operating profit fall to 10%. In 2012
slight increase in profit and the operating profit is 10%.
In 2010 profit before taxation is 5% of the sale. In 2011operating profit rose up to 6% of
sale. In 2012 decreasing trend is observed and the profit before taxation falls
to 5% of sale.
Chapter 7
Conclusion:
From the marketing point of view
and looking at the demand of the cloth project can be very safely said to be
viable.
RECOMMENDATIONS
R.M Fabrics Textile Mill:
- The first and most recommendation is to eliminate one man show prevailing in the company
- There must be a proper system for training of employees and supervisors.
- Importance should be given to employees’ turnover.
- Different training courses should be arranged for the up lifting and improving the quality of work for employees.
- There is also a problem of work overload for the employees
and it should be control properly so that the employees are motivated. As
I have seen employees working till 8 PM. And I have come to know that
sometimes they work till 1 AM late night without any incentive.
- Employees should be paid extra for the work which they do
after working hours.
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